Design and experiment of the side insertion horizontal transplanting device for sweet potato (Ipomoea batatas Lam.) seedlings on mulch film
Keywords:
sweet potato seedlings, Transplanting device, mechanism design, motion simulation, field experimentsAbstract
Side insertion horizontal transplanting sweet potato seedlings on mulch film is one kind of new planter pattern, which keeps the soil warm and moist restraining the infestation of pests and weeds, realizing dense transplanting and ensuring uniformity of sweet potato sizes. Therefore, a side insertion horizontal transplanting device for sweet potato seedlings on mulch film was designed, including the details and parameters of the reciprocating mechanism and the seedling clamping mechanism. Both the two mechanisms and the whole device were simulated and the test bench was built for field experiments to detect if this device can meet the agronomic requirements. The simulation results show that the designed device is in accordance with the agronomic requirements of horizontal transplanting, transplanting depth and transplanting length, and is potential for achieving rational close planting. The lateral length of the designed transplanting device is extended at about 90 mm compared with previous machine, which will promote the number of soil nodules of sweet potato seedlings and the growth of production enormously. The horizontal velocity of the transplanting claw is −17 mm/s when picking the seedling, the horizontal velocity of the transplanting claw 645 mm/s and the vertical velocity 83 mm/s when releasing the seedling. These data could ensure the accuracy requirements of horizontal transplanting trajectory. The field experiment results show the expulsion rate of sweet potato seedlings at 1.38%, the qualified rate of transplanting length and depth at 94.17% and 95.11% respectively, the average length and width of the mulch film breaking hole at 44.67 mm and 43.00 mm in several. The postures of the actual transplanted seedlings are consistent with the simulation results, meeting the requirements of horizontal transplanting with less damage to the mulch film. The designed transplanting device lays a foundation for the development of sweet potato seedlings side transplanting machine. Key words: sweet potato seedlings, Transplanting device, mechanism design, motion simulation, field experiments DOI: 10.25165/j.ijabe.20231606.8360 Citation: Zhang W Z, Zhu Q, Ge D M, Zheng D H, Zhang T T. Design and experiment of the side insertion horizontal transplanting device for sweet potato (Ipomoea batatas Lam.) seedlings on mulch film. Int J Agric & Biol Eng, 2023; 16(6):148–157.References
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[2] Qin Y X, Nenad N, Chaminda S R, Nathan M. D'Cunha. Nutrition-related health outcomes of sweet potato (Ipomoea batatas) consumption: A systematic review. Food Bioscience, 2022; 50(3): 102208.
[3] Vilai R, Suki W, Taweesak T, Thanaphong S, Chureerat P, Dudsadee U. Quality assessment of rice spaghetti made from jasmine rice flour and sweet potato flour supplemented with protein sources by direct extrusion. Journal of Food Processing & Preservation, 2021; 45(5): e15450.
[4] Yang Y M, Cao Hu, Wang Y K, Zhao J B, Ren W Q, Wang B, et al. Non-isocyanate polyurethane from sweet potato residual and the application in food preservation. Industrial Crops and Products, 2022; 186: 115224.
[5] Rie Kurata, Masaru Adachi, Osamu Yamakawa, Makoto Yoshimoto. Growth suppression of human cancer cells by polyphenolics from sweetpotato ( Ipomoea batatas L.) leaves. Journal of Agricultural and Food Chemistry, 2007; 55(1): 185–190.
[6] Guo K, Lin L S, Li E P, Zhong Y Y, Petersen B L, Blennow A, et al. Effects of growth temperature on multi-scale structure of root tuber starch in sweet potato. Carbohydrate Polymers, 2022; 298: 120136.
[7] Wu G W, An X F, Yan B X, Li L W, He Y F, Meng Z J. Design and experiment of automatic transplanter for sweet potato naked seedlings based on pretreatment seedling belt. Transactions of the CSAM, 2022; 53(S1): 99–109. (in Chinese)
[8] Mattar M A, Al-Othman A A, Elansary H O, Elfeky A M, Alshami A K. Field study and regression modeling on soil water distribution with mulching and surface or subsurface drip irrigation systems. Int J Agric & Biol Eng, 2021; 14(2): 142–150.
[9] Coelho E F, Santos D L, de Lima L W F, Castricini A, Barros D L, Filgueiras R, et al. Water regimes on soil covered with plastic film mulch and relationships with soil water availability, yield, and water use efficiency of papaya trees. Agricultural Water Management, 2022; 269(3): 107709.
[10] Sa L, Zuo H C. Improvement and validation of the common land model on cropland covered by plastic film in the arid region of China. Journal of Applied Meteorology & Climatology, 2018; 57(9): 2071–2089.
[11] Dai F, Song X F, Zhao W Y, Sun B G, Shi R J, Zhang Y. Numerical simulation and analysis of mechanized suppression process of seedbed with whole plastic film mulching on double ridges. Int J Agric & Biol Eng, 2021; 14(1): 142–150.
[12] Wang C J, Shi C Y, Wang Z Z, Chai S S, Liu H J, Shi Y X. View Correspondence (jump link). Effects of plastic film mulching cultivation on young roots growth development, tuber formation and tuber yield of sweet potato. Acta Agronomica Sinica, 2014; 40(9): 1677–1685.
[13] Sri M, Hwang S J, Nam J S. Experimental safety analysis for transplanting device of the 4-bar link type semi-automatic vegetable transplanter. Agronomy, 2022; 12(8): 1890.
[14] Li X Y, Wang Y W, Lu G C, Zhang Bo, Zhang H J. Optimization design and test of Dibble-type transplanting device. Transactions of the CSAE, 2015; 31(14): 58–64. (in Chinese)
[15] Wang M M, Song J N, Liu C L, Y Wang L, Sun Y P. Design and experiment of crank rocker type clamp seedlings mechanism of vegetable transplanter. Transactions of the CSAE, 2015; 31(14): 49–57. (in Chinese)
[16] Li R, Zhao J, Zhang X, Zhang Z, Wang L. Relationship between transplanting methods and yield characters of sweet potato. Crops, 2015; 31(5): 164–166. (in Chinese)
[17] Wei Y, Hu M J, Li K, Wang J, Zhang W Y. Design and experiment of horizontal transplanter for sweet potato seedlings. Agriculture, 2022; 12(5): 675.
[18] Liu Y J, Hu Q G, Chu F L, Wang W J, Yang A M. Effects of different cultivation methods and planting densities on the yield and storage root tuberization of sweet potato cv. “Shangshu 9”. Crops, 2018; 34(4): 89–94. (in Chinese)
[19] Uzoigwe D A, Muoneke C O, Nwokoro C C, Ene C O. Benefit cost analysis of orange fleshed sweet potato ( Ipomoea batatas L.) varieties under varying planting density. Notulae Scientia Biologicae, 2019; 11(1): 145–148.
[20] Chen H T, Li T H, Wang H F, Wang Y, Wang X. Design and parameter optimization of pneumatic cylinder ridge three-row close-planting seed-metering device for soybean (Article). Transactions of the CSAE, 2018; 34(17): 16–24. (in Chinese)
[21] Jiang L, Zhang J Z, Chen D Y. Relationship between yield and lodging traits of maize under different planting densities. Agronomy Journal, 2022; 114(4): 2140–2146.
[22] Shao Y Y, Zhang H D, Xuan G T, Zhang T, Guan X L, Wang F H. Simulation and experiment of a transplanting mechanism for sweet potato seedlings with ‘boat-bottom’ transplanting trajectory. Int J Agric & Biol Eng, 2023; 16(3): 96–101.
[23] Pan Z G, Li L, Chen D Q, Zha X T, Yang R B. Design and optimization of a boat-bottom-shaped transplanting device for sweet potato ( Ipomoea batatas) with low seedling damage rate. Applied Sciences, 2022; 12(6): 2817.
[24] Li L, Xu Y L, Pan Z G, Zhang H, Sun T F, Yu M Z. Design and experiment of sweet potato up-film transplanting device with a boat-bottom posture. Agriculture, 2022; 12(10): 1716.
[25] Hu F, Guo D, Chen C R, Yan H, Yin W Q, Yu H M. Design and experiment on compound crank rocker double-row planting device of vegetable plug seedling up-film transplanter. Transactions of the CSAM, 2021; 52(9): 62–69. (in Chinese)
[26] Jin X, Cheng Q, Zhao B, Ji J T, Li M Y. Design and test of 2ZYM-2 potted vegetable seedlings transplanting machine. Int J Agric & Biol Eng, 2020; 13(1): 101–110.
[27] Gatti, G, Mundo, D. Optimal synthesis of six-bar cammed-linkages for exact rigid-body guidance. Mechanism and Machine Theory, 2007; 42(9): 1069–1081.
[28] H Li, He T F, Liu H, Shi S, Wang B Q, Zhou J L, et al. Efficacy of sweet potato transplanting machine for different cultivation systems in northern China. Agriculture, 2022; 12(8): 1184.
[29] Wu G W, Wang S J, Zhang A Q, Xiao Y J, Li L W, Yin Y X, et al. Optimized design and experiment of a self-covering furrow opener for an automatic sweet potato seedling transplanting machine. Sustainability, 2023; 15(17): 13091.
[30] Li H, HE T F, Liu H, Shi S, Zhou J L, Liu X C, et al. Development of the profiling up-film transplanter for sweet potato in hilly and mountainous region. Transactions of the CSAE, 2023; 39(16): 26–35.
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Published
2024-02-06
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Zhang, W., Zhu, Q., Ge, D., Zheng, D., & Zhang, T. (2024). Design and experiment of the side insertion horizontal transplanting device for sweet potato (Ipomoea batatas Lam.) seedlings on mulch film. International Journal of Agricultural and Biological Engineering, 16(6), 148–157. Retrieved from https://ijabe.migration.pkpps03.publicknowledgeproject.org/index.php/ijabe/article/view/8360
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