Design and optimization of an airflow-vibration sieving device for the effective cleaning of cyperus esculentus L. harvesting mixture
Keywords:
sand cultivation, Cyperus esculentus, wind sieve type cleaning device, optimizationAbstract
The threshing mixture of Cyperus esculentus (Tiger nut) planted in sandy areas is complex during harvesting, and there are problems of high impurity rate and high cleaning loss rate of the seeds. In this paper, the threshing mixture of Cyperus esculentus is taken as the research object, and the suspension speed of each component is measured to design an “airflow + vibration” sieving device. Use the vector polygon method to explore the law of motion of the vibrating sieve, establish the force model of the seeds on the sieve surface, and analyze the conditions for the seeds to penetrate the sieve. According to the principle of seeds penetrating the sieve and long stalks not penetrating the sieve, the geometric model of sieve blades opening degree adjustment mechanism is constructed. Study of the conditions under which long stalks can be thrown out of the machine. The experiment bench of the cleaning device was built, and the evaluation indexes were the rate of seed impurity and the rate of cleaning loss of the device, and the crank speed, sieve blades opening degree and fan speed were used as the experiment factors to study the influence law of each influencing factor on the evaluation index through single-factor experiment. Using response surface methodology to find the optimal combination of working parameters of the cleaning device. To verify the device’s application on the combine harvester to improve the effectiveness of the cleaning operation of the Cyperus esculentus combine harvester. Key words: sand cultivation; Cyperus esculentus; wind sieve type cleaning device; optimization DOI: 10.25165/j.ijabe.20241704.8359 Citation: Chen S, An S G, Kan Z, Huang L D, Meng H W, Qi J T, et al. Design and optimization of an airflow-vibration sieving device for the effective cleaning of cyperus esculentus L. harvesting mixture. Int J Agric & Biol Eng, 2024; 17(4):77–88.References
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[2] Guo T T, Wan C Y, Huang F H, Wei C L, Hu Z H. Research progress on the main nutritional components and physiological functions of tiger nut (Cyperus esculentus L. ). Chinese Journal of Oil Crop Sciences, 2021; 43(6): 1174–1180. (in Chinese)
[3] Qi J T, An S G, Kan Z, Meng H W, Li Y P, Zhao X Y. Discrete element-based calibration of simulation parameters of Cyperus esculentus L. (tiger nut) planted in sandy soil. J Food Process Pres, 2021; 45(7): e15631.
[4] Zhang X T, Wu X Q. Cultivation and production potential evaluation of Cyperus esculentus L. in marginal land of Inner Mongolia. Transactions of the CSAE, 2022; 38(2): 289–295. (in Chinese)
[5] Liu Y L, Zhao Y, Xu M Q, Chai X T, Zeng F J, Li X Y, Li L, Huang C B. Effect of row spacing on the growth of cyperus esculentus and soil properties in extremely arid region. Acta Agrestia Sinica, 2021; 29(11): 2486–2493.
[6] Wang R Y, Wang X S, Xiang H. A multi-purpose novel oil crop—Cyperus beans. China Oils and Fats, 2019; 44(1): 1–4.
[7] Wang X, Li Z. Tigernut industry in China: current status of development, potential and adaptive suggestions. Chinese Journal of Oil Crop Sciences, 2022; 44(4): 712–717. (in Chinese)
[8] Sánchez-Zapata E, Fernández-López J, Pérez-Alvarez J A. Tiger nut (Cyperus esculentus) commercialization: Health aspects, composition, properties, and food applications. Compr Rev Food Sci F, 2012; 11(04): 366–377.
[9] Sa´nchez-Zapata E, Fuentes-Zaragoza E, Ferna´ndez-lo´pez J, Sendra E, Sayas E, Navarro C, Pérez-Alvarez J A. Preparation of dietary fiber powder from tiger nut (Cyperus esculentus) milk (“Horchata”) byproducts and its physicochemical properties. J. Agric. Food Chem., 2009; 57: 7719–7725.
[10] Xu L Z, Li Y, Li Y M, Chai X Y, Qiu J. Research progress on cleaning technology and device of grain combine harvester. Transactions of the CSAM, 2019; 50(10): 1–16. (in Chinese)
[11] Liu P, Jin C Q, Yang T X, Chen M, Ni Y L, Yin X. Design and experiment of multi parameter adjustable and measurable cleaning system. Transactions of the CSAM, 2020; 51(S2): 191–201. (in Chinese)
[12] Wang L, Li Y, Liang C, Ma J Q, Zhou W X. Motion law of maize mixture in cross air-and-screen cleaning device. Transactions of the CSAM, 2015; 46(9): 122–127. (in Chinese)
[13] Hu Z C, Wang B, Yu Z Y, P B L, Zhang Y H, Tan L K. Design and test of semi-feeding test-bed for peanut pod picking. Transactions of the CSAE, 2017; 33(17): 42–50. (in Chinese)
[14] Zhang M, Jin C, Liang S, Tang Q, Wu C Y. Parameter optimization and experiment on air-screen cleaning device of rapeseed combine harvester. Transactions of the CSAE, 2015; 31(24): 8–15. (in Chinese)
[15] Dai F, Fu Q F, Zhao W Y, Shi R J, Song X F, Zhang S L. Design and Test of Double Duct System of Air-screen Separating and Cleaning Machine for Flax Threshing Material. Transactions of the CSAM, 2021; 52(4): 117–125, 247. (in Chinese)
[16] Yang Meng, Zhang Y H, Zhang C, Gu F W, Yu Z Y, Hu Z C. Design and experiment of fan-sieve combined peanut film- seedling separating device based on shredding and separating. Transactions of the CSAM, 2020; 51(12): 112–121. (in Chinese)
[17] Wang L J, Ma Y, Feng X, Song L L, Chai J. Design and experiment of segmented vibrating screen in cleaning device of maize grain harvester. Transactions of the CSAM, 2020; 51(9): 89–100. (in Chinese)
[18] Li Y, Xu L Z, Zhou Y, Li B J, Liang Z W, Li Y M. Effects of throughput and operating parameters on cleaning performance in air-and-screen cleaning unit: A computational and experimental study. Comput. Electron. Agr, 2018; 152: 141–148.
[19] Xu L Z, Li Y, Chai X Y, Wang G M, Liang Z W, Li Y M, Li B J. Numerical simulation of gas-solid two-phase flow to predict the cleaning performance of rice combine harvesters. Biosyst. Eng, 2020; 190: 11–24.
[20] Geng D Y, Mu X D, Zhang G, Wang Z Y, Zhu J K, Xu H G. Analysis and optimization of cleaning mechanism of wheat combine harvester. Journal of Jilin University (Engineering and Technology Edition), 2022; 52(1): 219–230.
[21] Liu X M, Liu Z H, Liang Y, Xiao S P. Development of multifunctional harvesting machine based on modular theory. Journal of Chinese Agricultural Mechanization, 2012; 243(5): 47–50.
[22] Qu Z, Han M H, Lv Y L, Zhou Z, Lv Z J, Wang W Z, He X. Design and test of a crawler-type tiger-nut combine harvester. Agriculture, 2023; 13(2): 277.
[23] He X, Lv Y L, Qu Z, Wang W Z, Zhou Z, He X. Parameters optimization and test of caterpillar self-propelled tiger nut harvester hoisting device. Agriculture, 2022; 12(7): 1060.
[24] Shu C X, Yang J, Wan X Y, Yuan J C, Liao Y T, Liao Q X. Calibration and experiment of the discrete element simulation parameters of rape threshing mixture in combine harvester. Transactions of the CSAE, 2022; 38(9): 34–43. (in Chinese)
[25] Zhu C H, Chen B, Li J Q, Liu Y, Yang L Q, Wang W Z, Zhang H M. Design and testing of the peanut pod cleaning device. Agriculture, 2023; 11(1): 106.
[26] Tang H, Xu C S, Wang Z M, Wang Q, Wang J W. Optimized design, monitoring system development and experiment for a long-belt finger-clip precision corn seed metering device. Front. Plant Sci, 2022; 13: 814747.
[27] Li L, Zhang S, He Q, Hu X B. Application of response surface methodology in experiment design and optimization. Research and Exploration in Laboratory, 2015; 34(8): 41–45.
[28] Takagi D, Shimada T. A Spatial regression analysis on the effect of neighborhood-level trust on cooperative behaviors: Comparison with a multilevel regression analysis. Front. Psychol, 2019; 10: 2799.
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Published
2024-09-06
How to Cite
Chen, S., An, S., Kan, Z., Huang, L., Meng, H., Qi, J., & Peng, H. (2024). Design and optimization of an airflow-vibration sieving device for the effective cleaning of cyperus esculentus L. harvesting mixture. International Journal of Agricultural and Biological Engineering, 17(4), 77–88. Retrieved from https://ijabe.migration.pkpps03.publicknowledgeproject.org/index.php/ijabe/article/view/8359
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Power and Machinery Systems
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