Experimental research on affecting factors of the cutting quality of sugarcane harvesters under complicated excitations
Keywords:
sugarcane harvester, cutting quality, complicated excitations, experimental research, theoretical analysisAbstract
The sugarcane field excitation, cutting forces and the engine excitation constitute complicated excitations acting on sugarcane harvesters. In this study, the sugarcane cutting mechanism under complicated excitations was analyzed. The dynamics and the mathematical models of sugarcane harvesters were established and simulated. Based on theoretical analysis, sugarcane cutting experiments were done on a self-built sugarcane harvester test platform (SHTP), designed as single-factor and the orthogonal experiments. Effects of the sugarcane field excitation characterized by the sugarcane field excitation device (SFED) output frequency, the engine excitation characterized by the actuating engine output frequency, the cutter rotating speed, the sugarcane harvester travelling speed simulated through the sugarcane transporting speed of the SHTP and the cutter inclination angle on the cutting quality of sugarcane harvesters were studied. Effects of the axial cutter vibration on three-directional cutting forces and the sugarcane cutting quality (SCQ) as well as effects of three-directional cutting forces on the SCQ were further studied. It is shown that the sugarcane field excitation, the axial cutter vibration amplitude and frequency as well as the three-directional cutting forces have significantly negative monotonic correlated effects on the SCQ while the cutter rotating speed, the sugarcane harvester travelling speed and the cutter inclination angle have significantly positive monotonic correlated effects on the SCQ. Significance levels of effects on three-directional cutting forces and the SCQ form high to low are as follow, the axial cutter vibration, the sugarcane field excitation, the cutter rotating speed, the engine excitation, the cutter inclination angle, the sugarcane harvester travelling speed. The theoretical analysis results were verified through experiment and an optimal combination was obtained with the cutter rotating speed of 700 r/min, sugarcane harvester travelling speed of 0.6 m/s and cutter inclination angle of 8º. This study can provide a reference for setting cutting parameters of sugarcane harvesters with a good SCQ. Keywords: sugarcane harvester, cutting quality, complicated excitations, experimental research, theoretical analysis DOI: 10.25165/j.ijabe.20241705.8142 Citation: Mo H N, Ma S C, Qiu C, Huang Z M, Li S P. Experimental research on affecting factors of the cutting quality of sugarcane harvesters under complicated excitations. Int J Agric & BIol Eng, 17(5): 176-192.References
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[16] Xu X, Yin Z H, Sun X C, Jiang D J. Finite element simulation of reciprocating sugarcane cutter. Value Engineering, 2018; 37(1): 148–150. (in Chinese)
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[18] Pelloso M F, Pelloso B F, de Lima A A, Ortiz A H T. Influence of harvester and rotation of the primary extractor speed in the agro-industrial performance of sugarcane. Sugar Tech, 2021; 23(3): 692–696.
[19] Mo H N. Research on effects of complicated excitations on the cutting quality of sugarcane harvesters. Nanning: Guangxi University, 2022. (in Chinese)
[20] Mo H N, Ma S C, Huang Z M, Li S P, Qiu C. Experimental research on effects of influence factors on the axial cutter vibration, cutting forces and the sugarcane cutting quality under complicated excitations. Advances in Mechanical Engineering, 2024; 16(2): 16878132231221919.
[21] Mo H, Li S P, He G, Zeng B, Qiu C. Dynamic characteristics of a simulated sugarcane field exciter for small sugarcane harvesters. Discrete Dynamics in Nature and Society, 2022(1): 3209449.
[22] Mo H N, Qiu C, Li S P, Ma S C. Dynamic characteristic research on a simulated sugarcane field exciter for small sugarcane harvesters: simulations and experiments. Journal of Vibroengineering, 2022; 24(5): 806–823.
[23] Zhang L, Tian X, Chabani Z. Application of higher order ordinary differential equation model in financial investment stock price forecast. Applied Mathematics and Nonlinear Sciences, 2022; 7(1): 893–900.
[24] Qu L, Chen Z. A mathematical model of plasmid-carried antibiotic resistance transmission in two types of cells. Applied Mathematics and Nonlinear Sciences, 2022; 8(1): 2331–2344.
[25] Zhou J H, Li S P, Yang D Y, Zhong J Q, Mo H N, Zhang B, Deng X. Influence of sugarcane harvester cutterhead axial vibration on sugarcane ratoon cutting quality. Transactions of the CSAE, 2017; 33(2): 16–24. (in Chinese)
[26] Mo H N, Ma S C, Huang Z M, Li S P, Qiu C. Factors influencing axial no-load cutter vibration of sugarcane harvesters. Sugar Tech, 2024; 26(3): 668–682.
[27] Mo H N, Li S P, Zhou J, Zeng B, He G, Qiu C. Simulation and experimental investigations on the sugarcane cutting mechanism and effects of influence factors on the cutting quality of small sugarcane harvesters under vibration excitations. Mathematical Problems in Engineering, 2022; 1: 6929776.
[28] Mo H N, Li S P, Qiu C, Ma S C, Huang Z M. Effects of the blade disk vibration in axial and cutting parameters on the cutting quality of sugarcane harvesters. Transactions of the CSAE, 2022; 38(18): 62–71. (in Chinese)
[29] Li S P, Zhang B, Ye C F, Yang D Y. Analysis on the vibration of small sugarcane harvester cutter under the complex excitation. Journal of Agricultural Mechanization Research, 2018; 40(1): 40–45.
[2] Mello R C, Harris H D. Angled and serrated blades reduce damage, force and energy for a harvester basecutter. Proceedings of the 2001 Conference of the Australian Society of Sugar Cane Technologists held at Mackay, Queensland, Australia, 1st-4th May 2001. PK Editorial Services Pty Ltd, 2001; pp.212–218.
[3] Momin M A, Wempe P A, Grift T E, Hansen A C. Effects of four base cutter blade designs on sugarcane stem cut quality. Transactions of the ASABE, 2017; 60(5): 1551–1560.
[4] Silva R P D, Corrêa C F, Cortez J W, Furlani C E. Statistical control applied in the process of mechanical sugar cane harvest. Engenharia Agrícola, 2008; 28: 292–304.
[5] Ripoli T C, Ripoli M L C, Gamero C A, Oliveira M A. Effects of two different base cutters in green cane mechanical harvest. 2003 ASAE Annual Meeting, ASABE, 2003; 1.
[6] Johnson P C, Clementson C L, Mathanker S K, Grift T E, Hansen A C. Cutting energy characteristics of Miscanthus x giganteus stems with varying oblique angle and cutting speed. Biosystems engineering, 2012; 112(1): 42–48.
[7] Mathanker S K, Grift T E, Hansen A C. Effect of blade oblique angle and cutting speed on cutting energy for cane stems. Biosystems Engineering, 2015; 133: 64–70.
[8] Kroes S, Harris H D. A kinematic model of the dual basecutter of a sugar cane harvester. Journal of Agricultural Engineering Research, 1995; 62(3): 163–172.
[9] Liu Q T, Ou Y G, Qing S L, Chen H B. Failure tests of sugarcane stalks under torsion, compression and tension load. Transactions of the CSAE, 2006; 22(6): 201–204. (in Chinese)
[10] Taghijarah H, Ahmadi H, Ghahderijani M, Tavakoli M. Cutting forces and energy during an impact cut of sugarcane stalks. Australian Journal of Crop Science, 2011; 5(6): 630–634.
[11] Lai X, Li S P, Ma F L, Zhou J H, Li W. Effect of field excitation on cutting quality for sugarcane. Transactions of the CSAM, 2011; 42(12): 97–101. (in Chinese)
[12] Lai X, Li S P, Ma F L, Qin Z W, Zhou J H, Zheng G P. Simulation and experimental study on sugarcane field excitation to the cutter. Advanced Materials Research. Trans Tech Publications Ltd, 2011; 156: 1105–1108.
[13] Wang P, Wei D G, Yang D T, Liu Q T. Research on the influence of bearing clearance on vibration characteristics of sugarcane cutter. Agricultural Equipment & Vehicle Engineering, 2013; 51(7): 6–9, 13. (in Chinese)
[14] Huang H D, Wang Y X, Tang Y Q, Zhao F, Kong X F. Finite element simulation of sugarcane cutting. Transactions of the CSAE, 2011; 27(2): 161–166. (in Chinese)
[15] Liu Q T, Ou Y G, Qing S L, Wang W Z. Cutting force calculation of sugarcane stalk. Transactions of the CSAM, 2006; 37(9): 89–92. (in Chinese)
[16] Xu X, Yin Z H, Sun X C, Jiang D J. Finite element simulation of reciprocating sugarcane cutter. Value Engineering, 2018; 37(1): 148–150. (in Chinese)
[17] Yang J, Liang Z X, Mo J L, Wang R G, Gu M Y. Experimental research on factors affecting the cutting quality of sugarcane cutter. Transactions of the CSAE, 2005; 21(5): 60–64. (in Chinese)
[18] Pelloso M F, Pelloso B F, de Lima A A, Ortiz A H T. Influence of harvester and rotation of the primary extractor speed in the agro-industrial performance of sugarcane. Sugar Tech, 2021; 23(3): 692–696.
[19] Mo H N. Research on effects of complicated excitations on the cutting quality of sugarcane harvesters. Nanning: Guangxi University, 2022. (in Chinese)
[20] Mo H N, Ma S C, Huang Z M, Li S P, Qiu C. Experimental research on effects of influence factors on the axial cutter vibration, cutting forces and the sugarcane cutting quality under complicated excitations. Advances in Mechanical Engineering, 2024; 16(2): 16878132231221919.
[21] Mo H, Li S P, He G, Zeng B, Qiu C. Dynamic characteristics of a simulated sugarcane field exciter for small sugarcane harvesters. Discrete Dynamics in Nature and Society, 2022(1): 3209449.
[22] Mo H N, Qiu C, Li S P, Ma S C. Dynamic characteristic research on a simulated sugarcane field exciter for small sugarcane harvesters: simulations and experiments. Journal of Vibroengineering, 2022; 24(5): 806–823.
[23] Zhang L, Tian X, Chabani Z. Application of higher order ordinary differential equation model in financial investment stock price forecast. Applied Mathematics and Nonlinear Sciences, 2022; 7(1): 893–900.
[24] Qu L, Chen Z. A mathematical model of plasmid-carried antibiotic resistance transmission in two types of cells. Applied Mathematics and Nonlinear Sciences, 2022; 8(1): 2331–2344.
[25] Zhou J H, Li S P, Yang D Y, Zhong J Q, Mo H N, Zhang B, Deng X. Influence of sugarcane harvester cutterhead axial vibration on sugarcane ratoon cutting quality. Transactions of the CSAE, 2017; 33(2): 16–24. (in Chinese)
[26] Mo H N, Ma S C, Huang Z M, Li S P, Qiu C. Factors influencing axial no-load cutter vibration of sugarcane harvesters. Sugar Tech, 2024; 26(3): 668–682.
[27] Mo H N, Li S P, Zhou J, Zeng B, He G, Qiu C. Simulation and experimental investigations on the sugarcane cutting mechanism and effects of influence factors on the cutting quality of small sugarcane harvesters under vibration excitations. Mathematical Problems in Engineering, 2022; 1: 6929776.
[28] Mo H N, Li S P, Qiu C, Ma S C, Huang Z M. Effects of the blade disk vibration in axial and cutting parameters on the cutting quality of sugarcane harvesters. Transactions of the CSAE, 2022; 38(18): 62–71. (in Chinese)
[29] Li S P, Zhang B, Ye C F, Yang D Y. Analysis on the vibration of small sugarcane harvester cutter under the complex excitation. Journal of Agricultural Mechanization Research, 2018; 40(1): 40–45.
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Published
2024-11-08
How to Cite
Mo, H., Ma, S., Qiu, C., Huang, Z., & Li, S. (2024). Experimental research on affecting factors of the cutting quality of sugarcane harvesters under complicated excitations. International Journal of Agricultural and Biological Engineering, 17(5), 176–192. Retrieved from https://ijabe.migration.pkpps03.publicknowledgeproject.org/index.php/ijabe/article/view/8142
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Power and Machinery Systems
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