Design and experiment of the bionic disc cutter for kenaf harvesters
Keywords:
kenaf harvester, bionic, disc cutter, orthogonal experiment, interactionAbstract
Aiming to ease the cutting of kenaf stalks via bionics, the bionic disc cutter was designed. The upper jaw of the Batocera horsfieldi was used as a bionic prototype. Further, to explore its dynamic performance, an indoor multi-stalk cutting experimental bench was used to simulate the field operation process. A three-factor and two-level interaction orthogonal experiment was carried out; cutting speed, stalk conveying speed (machine forward speed), and blade type (ordinary disc cutter and bionic disc cutter) were used as experiment factors. The cutting pass rate and cutting specific energy consumption were selected as evaluation indexes. The range, variance, and fuzzy comprehensive evaluation analysis were carried out on the experiment results. Moreover, the main order factors affecting the bionic cutter performance were determined-blade type, conveying speed, the interaction between the cutter speed and conveying speed, and cutter speed. The optimal parameter combination scheme had a cutter speed of 1000 r/min, conveying speed of 0.4 m/s, and included bionic blades. Under this condition, the best index was the 92% cutting pass rate, with a specific energy consumption of 4.38 J/stalk. The variance analysis has shown that, with 95% confidence, the blade type has a rather significant influence on the comprehensive index. Additionally, the conveying speed also significantly influenced it, while other factors and interactions had no notable effect. The experimental comparison under the same working condition shows that the bionic blade has better cutting effect. This study provides a reference for the development of cutter and the selection of kenaf harvester operational parameters. Keywords: kenaf harvester, bionic, disc cutter, orthogonal experiment, interaction DOI: 10.25165/j.ijabe.20231606.7997 Citation: Tian K P, Zhang B, Ji A M, Huang J C, Liu H L, Shen C. Design and experiment of the bionic disc cutter for kenaf harvesters. Int J Agric & Biol Eng, 2023; 16(6): 116–123.References
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[2] Al-Mamun M, Rafii M Y, Misran A B, Berahim Z, Ahmad Z, Khan M M, et al. Kenaf (Hibiscus Cannabinus L.): A promising fiber crop with potential for genetic improvement utilizing both conventional and molecular approaches. Journal of Natural Fibers, 2023; 20(1): 2145410.
[3] Cheng Z. Breaking the old rules in order to set up the new, how does china’s hibiscus cannabinus fiber industry rise again. China Fiber Inspection, 2018; 7: 120–123. (in Chinese)
[4] Yin Z, Yuan J N, Li X W, Zhang B, Shen C, Huang J C, et al. Experimental study on mechanical properties of kenaf stalk. Journal of Agricultural Mechanization Research, 2021; 43(12): 166–173. (in Chinese)
[5] Lan H Y, Jin X Y, Zhang T T. Application of bast fibre in nonwoven industry. Plant Fiber in China, 2006; 28: 45–47. (in Chinese)
[6] Li N, Bai Y. Characteristics, production and planting status and application range of yellow and kenaf fiber. Guangxi Textile Technology, 2007; 36: 48–51. (in Chinese)
[7] Norhisham D A, Saad N M, Ahmad Usuldin S R. Bioactivities of Kenaf Biomass Extracts: A Review. Processes, 2023; 11(4): 1178.
[8] Owen M M, Achukwu E O, Romli A Z, Romli A Z, Akil H M. Recent advances on improving the mechanical and thermal properties of kenaf fibers/engineering thermoplastic composites using novel coating techniques: A review. Composite Interfaces, 2023; 30(8): 1–27.
[9] Chin C S, Ping T C, Lin N K. Optimization of bleaching parameters in refining process of kenaf seed oil with a central composite design model. Journal of Food Science, 2017; 82: 1622–1630.
[10] Chen A G, Li D F, Li J J, Tang H J. To develop “low-carbon economy”, kenaf is highly promising. Plant Fiber Sciences in China, 2011; 33(1): 44–48. (in Chinese)
[11] Jin G R, Fu F D, Zou Q C, Luo X H. Major factors of restricting jute/kenaf fiber production development and the countermeasure. Plant Fiber Sciences in China, 2008; 30: 48–53. (in Chinese)
[12] Zhang B, Li X W, Huang J C, Wang J G. Design and experiment of ramie combine harvester with double blade cut. Chinese Agricultural Mechanization, 2012; 6: 71–73. (in Chinese)
[13] Huang J C, Li X W, Zhang B, Tian K P, Shen C, Wang J G. Research on the 4LMZ160 crawler ramie combine harvester. Journal of Agricultural Mechanization Research, 2015; 37(9): 155–158. (in Chinese)
[14] Shen C, Li X W, Zhang B, Tian K P, Huang J C, Chen Q M. Bench experiment and analysis on ramie stalk cutting. Transactions of the CSAE, 2016; 32(1): 68–76. (in Chinese)
[15] Zhou Y, Li X W, Shen C, Tian K P, Zhang B, Huang J C. Experimental analysis on mechanical model of industrial hemp stalk. Transactions of the CSAE, 2016; 32(9): 22–29.
[16] Zhou Y, Li X W, Shen C, Tian K P, Zhang B, Huang J C. Research of industrial hemp mechanization harvester technology. Journal of Agricultural Mechanization Research, 2017; 39(2): 253–258. (in Chinese)
[17] Liang J H, Feng J W, Fang Z W, Lu Y B, Yin, G D, Mao X, et al. An energy-oriented torque-vector control framework for distributed drive electric vehicles. IEEE Transactions on Transportation Electrification, 2023; 9(3): 4014-4031.
[18] Du Z, Hu Y G, Lu Y Z, Jiang P, Li X P. Design of structural parameters of cutters for tea harvest based on biomimetic methodology. Applied Bionics and Biomechanics, 2021; 2021: 8798299.
[19] Zhang L H, Luo H Z, Zhou Y, Qiu Q Y, Yuan S L, Cai J X. Design and test of bionic crushing blade based on the mandible of the leaf-cutter ant for harvesting silage maize. Transactions of the CSAE, 2022; 38(12): 48–56. (in Chinese)
[20] Tian K P, Li X W, Shen C, Zhang B, Huang J C, Wang J G, et al. Design and test of cutting blade of cannabis harvester based on longicorn bionic principle. Transactions of the CSAE, 2017; 33(5): 56–61. (in Chinese)
[21] Liu Y, Huang X M, Ma L N, Zong W Y, Zhan G C, Lin Z X. Design and test of static sliding cut angle constant cutting machine for chain oil sunflower harvester header. Transactions of the CSAM, 2021; 52: 99–108. (in Chinese)
[22] Zhang L F, Xue Z, Zhang J, Wang M W. Research and analysis on disc cutter of cassava stalk based on SolidWorks’ kinematics simulation. Journal of Chinese Agricultural Mechanization, 2016; 37(2): 127–130. (in Chinese)
[23] Wu B, Wang D C, Wang G H, FU Z L, Kang C C. Optimization and experiments of cut-condition device working parameter on mower conditioner. Transactions of the CSAM, 2017; 48(10): 76–83. (in Chinese)
[24] Liu Z P. Design and study on disc cutter of ramie. MS dissertation. Changsha: Hunan Agricultural University, 2011; 06. 85p. (in Chinese)
[25] Wang S, Zhang B, Li X W, Shen C, Tian K P, Huang J C. Research status on thick stalk crop cutting device and its problems and development proposals. Journal of Agricultural Mechanization Research, 2017; 39(8): 263–268. (in Chinese)
[26] Musa D S, Ahmad D, Abdan K, Othman, J. Effect of cutting speed on cutting torque and cutting power of varying kenaf-stem diameters at different moisture contents. Pertanika Journal of Tropical Agricultural Science, 2015; 38(4): 549–561.
[27] Xue Z. Cutting mechanical characteristics and simulation analysis of cassava stalk. PhD dissertation. Wuhan: Huazhong Agriculture University, 2018; 77p. (in Chinese)
[28] Deng L L, Li Y M, Xu L Z, Qing T D, Pang J. The design and analysis of cutting process about the disc type corn stalk cutting test bed. Journal of Agricultural Mechanization Research, 2013; 35(1): 73–77. (in Chinese)
[29] Chen A G, Tang H J, Li J J, Huang S Q, Li D F. The breeding of kenaf new variety "China Kenaf 16” with high yield disease-resistance and wide adaptability. Plant Fiber Sciences in China, 2016; 38(1): 1–8, 18. (in Chinese)
[30] Chinese Academy of Agricultural Mechanization Science. Agricultural machinery design manual. Beijing: China Agricultural Science and Technology Press, 2007; 1120p. (in Chinese)
[31] Zhang Q, Liang L S. Agricultural machinery. Beijing: Chemical Industry Press, 2016; 249p. (in Chinese)
[32] Li Y Y, Hu C R. Experimental design and data processing. Beijing: Chemical Industry Press, 2017; pp.127–128. (in Chinese)
[33] Yu Z Y, Hu Z C, Yang K, Peng B L, Wu F, Xie H X. Design and experiment of root cutting device in garlic combine harvesting. Transactions of the CSAE, 2016; 32(22): 77–85. (in Chinese)
[34] Gao S, Yang Y J, Yin J Y. The study of quality assessment method of raw milk based on the fuzzy mathematics. Journal of Chinese Institute of Food Science and Technology, 2010; 10(2): 233–238. (in Chinese)
[35] Gong X W, Liu H, Liu D X, Wang W W, Sun J S. Fuzzy comprehensive evaluation on regulated deficit irrigation scheduling of tomato drip irrigated in solar greenhouse. Transactions of the CSAE, 2017; 33(14): 144–151. (in Chinese)
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Published
2024-02-06
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Tian, K., Zhang, B., Ji, A., Huang, J., Liu, H., & Shen, C. (2024). Design and experiment of the bionic disc cutter for kenaf harvesters. International Journal of Agricultural and Biological Engineering, 16(6), 116–123. Retrieved from https://ijabe.migration.pkpps03.publicknowledgeproject.org/index.php/ijabe/article/view/7997
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Power and Machinery Systems
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