Design and testing of planting unit for rice dry-direct-seeding planter in cold region
Keywords:
rice, dry-direct-seeding, planting unit, structural design, testing researchAbstract
Rice dry-direct-seeding technology is a time-saving, cost-saving and efficient rice cultivation technique that increases the efficiency of seeding. In order to implement the specialization, light simplicity and scale of rice production, improve the level of mechanization of the whole rice production process, and solve the problems of uneven seed furrows, uneven number of seeds sown, shallow mulching and uncompact repression that occur during the promotion and application of dry-direct-seeding for rice in the cold region of northeast China. In this paper, a planting unit for rice dry-direct-seeding planter is designed. The working principles and structural parameters of the furrow opening components, the seeding apparatus and the soil covering-pressing device are described. The mechanical model of the key components of the seeding unit was established, and the forward speed, roller diameter and compacting strength were selected as the test factors. A three-factor, five-level quadratic rotation orthogonal combination test was conducted with the seed breakage rate, seeding depth qualification rate, seeding uniformity coefficient of variation and hole grain count qualification rate as the evaluation indexes. Field performance test and test results show that: at a forward speed of 4 km/h, a roller diameter of 427 mm and a compacting strength of 48.45 kPa, the seed breakage rate was 1.31%, the sowing depth qualification rate was 9.95%, the coefficient of variation of sowing uniformity was 3.75% and the number of holes was 86.75%. This accords with the agronomic requirements of dry-direct-seeding for rice and implements a combination of superior agronomy and modern farm machinery. Keywords: rice, dry-direct-seeding, planting unit, structural design, testing research DOI: 10.25165/j.ijabe.20231604.7843 Citation: Zhao J L, Zhang C L, Wei Y P, Guo M Z, Chen C, Zhang C Q, et al. Design and testing of planting unit for rice dry-direct-seeding planter in cold region. Int J Agric & Biol Eng, 2023; 16(4): 76-84References
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[22] Luo X W, Liu T, Jiang E C, Li Q. Design and experiment of hill sowing wheel of precision rice direct seeder. Transactions of the CSAE, 2007; 23(3): 108–112. (in Chinese)
[23] Wang J W, Zhou W Q, Tian L Q, Li S W, Zhang Z. Virtual simulation analysis and verification of seed-filling mechanism for dipper hill-drop precision direct rice seeder. Int J Agric & Biol Eng, 2017; 10(6): 77–85. doi: 10.25165/j.ijabe.20171006.2981.
[24] Xing H, Wang Z M, Luo X W, Cao X M, Liu C B, Zang Y. General structure design and field experiment of pneumatic rice direct-seeder. Int J Agric & Biol Eng, 2017; 10(6): 31–42. doi: 10.25165/j.ijabe.20171006.3142.
[25] Wang Z M, Huang Y C, Wang B L, Zhang M H, Ma Y X, Ke X R, et al. Design and experiment of rice precision metering device with sowing amount stepless adjusting. Transactions of the CSAE, 2018; 34(11): 9–16. (in Chinese)
[26] Liu C L, Wang Y L, Du X, Song J N, Wang J H, Zhang F Y. Filling performance analysis and verification of cell-belt rice precision seed-metering based on friction and repeated filling principle. Transactions of the CSAE, 2019; 35(4): 29–36. (in Chinese)
[27] Lv X R, Lv X L, Ren W T. Experimental Study on Working Performance of Rice Rope Direct Seeding Machine. Agricultural Sciences in China 2010; 9(2): 275–279.
[28] Ma J, Lei X L, Ma R C. Structural design and parameters optimization of rice seed-metering device. Applied Mechanics and Materials, 2013; 397: 957–965.
[29] Tian L Q, Wang J W, Tang H, Li S W, Zhou W Q, Shen H G. Design and performance experiment of helix grooved rice seeding device. Transactions of the CSAM, 2016; 47(5): 46–52. (in Chinese)
[2] Lin H I, Yu Y Y, Wen F I, Liu P T. Status of food security in East and Southeast Asia and challenges of climate change. Climate, 2022; 10(3): 40.
[3] Ma G H, Yuan L P. Hybrid rice achievements, development and prospect in China. Journal of Integrative Agriculture, 2015; 14(2): 197–205.
[4] Zhuang Y H, Zhang L, Li S S, Liu H B, Zhai L M, Zhou F, Ye Y S, Ruan S H, Wen W J. Effects and potential of water-saving irrigation for rice production in China. Agricultural Water Management, 2019; 217: 374–382.
[5] Zhang H C, Gong J L. Research status and development discussion on high-yielding agronomy of mechanized planting rice in China. Scientia Agricultural Sinica, 2014; 47(7): 1273–1289. (in Chinese)
[6] Tao Y, Chen Q, Peng S B, Wang W Q, Nie L X. Lower global warming potential and higher yield of wet direct-seeded rice in Central China. Agronomy for Sustainable Development, 2016; 36(2): 1–9.
[7] Farooq M, Siddique K H M, Rehman H, Aziz T, Lee D, Wahid A. Rice direct seeding: Experiences, challenges and opportunities. Soil & Tillage Research, 2011; 111: 87–98.
[8] Luo X W, Liao J, Zang Y, Zhou Z Y. Improving agricultural mechanization level to promote agricultural sustainable development. Transactions of the CSAE, 2016; 32(1): 1–11. (in Chinese)
[9] Mishra A K, Khanal A R, Pede V O. Is direct seeded rice a boon for economic performance? Empirical evidence from India. Food Policy, 2017; 73: 10–18.
[10] Kumar V, Ladha J K. Direct seeding of rice: recent developments and future research needs. Advances in Agronomy. Academic Press, 2011, 111: 297–413.
[11] Zhang M H, Wang Z M, Luo X W, Zang Y, Yang W W, Xing H, et al. Review of precision rice hill-drop drilling technology and machine for paddy. Int J Agric & Biol Eng, 2018; 11(3): 1–11.
[12] Luo X W, Wang Z M, Zeng S, Zang Y, Yang W W, Zhang M H. Recent advances in mechanized direct seeding technology for rice. Journal of South China Agricultural University, 2019; 40(5): 1–13. (in Chinese)
[13] Li Z H, Ma X, Li X H, Chen L T, Li H W, Yuan Z C. Research progress of rice transplanting mechanization. Transactions of the CSAM, 2018; 49(5): 1–20. (in Chinese)
[14] Dai Y Z, Luo Xi W, Zhang M H, Lan F, Zhou Y J. Design and experiments of the key components for centralized pneumatic rice dry direct seeding machine. Transactions of the CSAE, 2020; 36(10): 1–8. (in Chinese)
[15] Wang Z M, Pei J, He J, Zhang M G, Yang M M. Development of the sowing rate monitoring system for precision rice hill-drop drilling machine. Transactions of the CSAE, 2020; 36(10): 9-16. (in Chinese)
[16] Liu C L, Li Y N, Song J N, Zhang F Y, Wei D, Zheng S X. Simulation design and experiment of a directional seed-feeding device. International Agricultural Engineering Journal, 2017; 26(4): 16–24.
[17] Zhang Y P, Du R C, Diao P S Yang S D. Experiment of no-tillage and drought direct sowing rice and feasibility analysis in Shandong Province. Transactions of the CSAE, 2016; 32(12): 24–30. (in Chinese)
[18] Zhang G Z, Luo X W, Zang Y, Wang, Z M, Zeng S, Zhou Z Y. Experiment of sucking precision of sucking plate with group holes on rice pneumatic metering device. Transactions of the CSAE, 2013; 29(6): 13–20. (in Chinese)
[19] Zhang M H, Wang Z M, Luo X W, Yang W W, Dai Y Z, Wang B L. Design and experiment of furrowing device of precision hill-drop drilling machine for rice. Transactions of the CSAE, 2017; 33(5):10–15. (in Chinese)
[20] Xing H, Zang Y, Wang Z M, Luo X W, Pei J, He S Y, et al. Design and parameter optimization of rice pneumatic seeding metering device with adjustable seeding rate. Transactions of the CSAE, 2019; 35(4): 20–28. (in Chinese)
[21] Zhang M H, Luo X W, Wang Z M, Dai Y Z, Wang B L, Zheng L. Design and experiment of combined hole-type metering device of rice hill-drop drilling machine. Transactions of the CSAM, 2016; 47(9): 29–36. (in Chinese)
[22] Luo X W, Liu T, Jiang E C, Li Q. Design and experiment of hill sowing wheel of precision rice direct seeder. Transactions of the CSAE, 2007; 23(3): 108–112. (in Chinese)
[23] Wang J W, Zhou W Q, Tian L Q, Li S W, Zhang Z. Virtual simulation analysis and verification of seed-filling mechanism for dipper hill-drop precision direct rice seeder. Int J Agric & Biol Eng, 2017; 10(6): 77–85. doi: 10.25165/j.ijabe.20171006.2981.
[24] Xing H, Wang Z M, Luo X W, Cao X M, Liu C B, Zang Y. General structure design and field experiment of pneumatic rice direct-seeder. Int J Agric & Biol Eng, 2017; 10(6): 31–42. doi: 10.25165/j.ijabe.20171006.3142.
[25] Wang Z M, Huang Y C, Wang B L, Zhang M H, Ma Y X, Ke X R, et al. Design and experiment of rice precision metering device with sowing amount stepless adjusting. Transactions of the CSAE, 2018; 34(11): 9–16. (in Chinese)
[26] Liu C L, Wang Y L, Du X, Song J N, Wang J H, Zhang F Y. Filling performance analysis and verification of cell-belt rice precision seed-metering based on friction and repeated filling principle. Transactions of the CSAE, 2019; 35(4): 29–36. (in Chinese)
[27] Lv X R, Lv X L, Ren W T. Experimental Study on Working Performance of Rice Rope Direct Seeding Machine. Agricultural Sciences in China 2010; 9(2): 275–279.
[28] Ma J, Lei X L, Ma R C. Structural design and parameters optimization of rice seed-metering device. Applied Mechanics and Materials, 2013; 397: 957–965.
[29] Tian L Q, Wang J W, Tang H, Li S W, Zhou W Q, Shen H G. Design and performance experiment of helix grooved rice seeding device. Transactions of the CSAM, 2016; 47(5): 46–52. (in Chinese)
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Published
2023-10-17
How to Cite
Zhao, J., Zhang, C., Wei, Y., Guo, M., Chen, C., Zhang, C., & Zhang, Y. (2023). Design and testing of planting unit for rice dry-direct-seeding planter in cold region. International Journal of Agricultural and Biological Engineering, 16(4), 76–84. Retrieved from https://ijabe.migration.pkpps03.publicknowledgeproject.org/index.php/ijabe/article/view/7843
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Power and Machinery Systems
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