Development and tests of sliding contact line-powered track transporter
Keywords:
mountain orchard, transporter, remote control, sliding contact line, voltage dropAbstract
In order to solve the problems of complexity of control systems and the limited power supply of traditional fuel-powered and battery-driven transporters operating in mountainous orchards, a sliding contact line-powered track transporter was designed and manufactured based on theoretical calculations. Key components of the transporter were developed such as a PLC-based (programmable logic controller) control system, a sliding contact power supply, and transmission system, and a position limit device. The functions and performance of designed transporter were tested. The test results showed that the transporter exhibited a high stability of operation with an average operation velocity of 0.70 m/s, the maximum working slope of 48°, the maximum load of 400 kg, and the maximum remote control distance reaching 1482 m. When the power supply circuit of sliding contact line was 108.8 m in length, the maximum voltage drop was 2.4 V, and the maximum power loss was 174.72 W, which were close to the theoretical calculation values. With a single power supply cabinet, the transporter can operate normally for a maximum track distance of 175.69 m. All the technical indicators of the transporter met the design requirements, and the above-mentioned problems such as complexity of the control system and limited energy supply of the traditional mountain orchard transporter were well solved. This study can provide reference for the design and optimization of mountain orchard transporter. Keywords: mountain orchard, transporter, remote control, sliding contact line, voltage drop DOI: 10.25165/j.ijabe.20231604.7841 Citation: Jiang Y H, Yang F, Zhang Z H, Li S J. Development and tests of sliding contact line-powered track transporter. Int J Agric & Biol Eng, 2023; 16(4): 68–75.References
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[2] Luo X W, Liao J, Hu L, Zang Y, Zhou Z Y. Improving agricultural mechanization level to promote agricultural sustainable development. Transactions of the CSAE, 2016; 32(1): 1-11. (in Chinese)
[3] Zhao Y, Xiao H R, Mei S, Song Z Y, Ding W Q, Jin Y, et al. Current status and development strategies of orchard mechanization production in China. Journal of China Agricultural University, 2017; 22(6): 116-127. (in Chinese)
[4] Liu P Y, Wang C Y, Li H T, Zhang M M, Wei W J, Zhang S Y. Terrain adaptive and dynamic leveling agricultural chassis for hilly area. Transactions of the CSAM, 2018; 49(2): 74-81. (in Chinese)
[5] Liu D W, Xie F P, Li X, Wang X L. Design and experiment of small lifting platform in orchard. Transactions of the CSAE, 2015; 31(3): 113-121. (in Chinese)
[6] Li S J, Xing J J, Zhang Y L, Meng L, Fan Q Z. 7YGS-45 Type Self-propelled Dual-track Mountain Orchard Transport. Transactions of the CSAM, 2011; 42(8): 85-88. (in Chinese)
[7] Zhang J F, Zhang Y L, Zhang T J, Li S J, Meng L. Design of the remote control system for self-propelled mountainous monorail transporter. Journal of Huazhong Agricultural University, 2012; 31(6): 792-796. (in Chinese)
[8] Zhang J F, Li J Y, Zhang Y L, Li S J, Meng L. Design of remote control monorail transporter for mountainous orchard. Transactions of the CSAM, 2012; 43(2): 90-95. (in Chinese)
[9] Meng L, Zhang Y L, Zhang W Y, Liu J, Li S J, Li M Z. Design of trailed trackless mountain orchard transporter with remote control. Journal of Huazhong Agricultural University, 2015; 34(4): 125-129. (in Chinese)
[10] Li J X, Zhong M Y, Zhang Y L, Bao X L, Li S J, Liu M D, et al. Optimized design of the power consumption test of mountain orchard transporters. Int J Agric & Biol Eng, 2021; 14(5): 107–114. doi: 10.25165/j.ijabe.20211405.6209.
[11] Xie D B, Chen L, Liu L C, Chen L Q, Wang H. Actuators and sensors for application in agricultural robots: A review. Machines, 2022; 10(10): 913.
[12] Li J X, Li S J, Zhang Y L, Liu M D, Gao Z Y. Development and test of hydraulic driven remote transporter. Int J Agric & Biol Eng, 2021; 14(2): 72–80. doi: 10.25165/j.ijabe.20211402.5844
[13] Li Z, Hong T S, Sun T B, Ouyang Y P, Luo Y Q. Design of battery powered monorail transporter for mountainous orchard. Journal of Northwest A&F University (Natural Science Edition), 2016; 44(6): 221-227. (in Chinese)
[14] Luo Y Q, Hong T S, Li Z, Zeng J Y, Sun T B, Li J N. Development of control device for an electric drive monorail vehicle in mountain orchard. Journal of Northwest A&F University (Natural Science Edition), 2016; 44(3): 227-234. (in Chinese)
[15] Li X J, Zhang Y L, Zhang W Y, Ling X P. Design and improvement of the remote control self-propelled monorail transporter for mountainous orchard. Journal of Huazhong Agricultural University, 2014; 33(5): 117-122. (in Chinese)
[16] Tang X L, Zhang Y L, Li X J. 7YGD-45 type electrically operated remote-controlled single-track orchard transport. Hubei Agricultural Sciences, 2013; 52(2): 443-447. (in Chinese)
[17] Liu Y, Li Z, Hong T S, Lyu S L, Song S R, Huang S P. Design of drive system for battey-drive monorail transporter for mountainous orchard. Transactions of the CSAE, 2017; 33(19): 34-40. (in Chinese)
[18] Li Q, Shang W L, Yan Y, Chen W R. Research on braking distribution and braking energy recovery for novel power supply model tram. Proceedings of the Chinese Society of Electrical Engineering, 2020; 40(7): 2285-2294. (in Chinese)
[19] Dai C H, Fu X T, Du Y, Guo A, Chen W R. Supercapacitor thermal behavior of trams with different spatial structures. Journal of Southwest Jiaotong University, 2020; 55(5): 920-927. (in Chinese)
[20] Wang Y, Yang Z P, Lin F, Li F, An X K. Dynamic ratio distribution strategy for hybrid storage system of tram. Transactions of China Electrotechnical Society, 2019; 34(A01): 405-413. (in Chinese)
[21] Zhao H J, Chen W J, Shen H B, Bian K. Research on the lightning protection effect of metro overhead ground wire. Journal of Railway Engineering Society, 2015; 32(1): 122-128. (in Chinese)
[22] He Y Y, Huang K, Wang T, Zhang G X. Overview of traction power supply system for rail transportation. Journal of Railway Science and Engineering, 2016; 13(2): 352-361. (in Chinese)
[23] Zhu R T, Wu H T. Design of DC motor velocity regulation system based on incremental PID algorithm. Instrument Technique and Sensor, 2017; 7: 121-126. (in Chinese)
[24] Jing J L, Wang Y C, Zhu Y Q. Fuzzy parameter adaptive PID control of brushless DC motors. Control Engineering of China, 2018; 25(5): 915-919. (in Chinese)
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Published
2023-10-17
How to Cite
Jiang, Y., Yang, F., Zhang, Z., & Li, S. (2023). Development and tests of sliding contact line-powered track transporter. International Journal of Agricultural and Biological Engineering, 16(4), 68–75. Retrieved from https://ijabe.migration.pkpps03.publicknowledgeproject.org/index.php/ijabe/article/view/7841
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Power and Machinery Systems
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