Design and experiment of nail tooth picking up device for strip type residual film recycling and baling machine
Keywords:
strip mulching film, recycle, pick-up nail tooth, motion analysis, parameter optimization, film removing mechanismAbstract
In order to solve the problem of residual film pollution caused by large area of cotton mulched planting in Xinjiang, a strip type residual film recycling and baling machine was designed, which can complete mulching film picking up, impurities separation, baling and other operations. The picking up device, as the key part of residual film recycling machine, was designed and analyzed. The kinematics of the pick-up nail tooth was analyzed, and its motion equation, motion trajectory and the conditions for completing the film pick-up were determined. And the key parameters were determined by analyzing the conditions of no missing picking and the stress of the residual film. According to the Box-Benhnken test design principle, field experiments were carried out with the forward speed of machine, the pickup speed ratio and the number of auxiliary film removing mechanisms as the key experimental factors, and the residual film pickup rate, the cotton stalk content and the residual film winding rate as the operation performance indexes of the picking up device. The mathematical models between the experimental factors and indexes were established, and the effect of each factor was analyzed. Through multi-objective parameter optimization and field experiment, the optimal combination of operation parameters was obtained as follows: the forward speed of machine of 1.67 m/s, the pickup speed ratio of 1.13, and the number of auxiliary film removing mechanisms of 6. Under this parameter combination, the pickup rate of residual film was 88.9%, the cotton stalk content in recycled residual film of 3.9%, and the residual film winding rate of 1.5%. The absolute error with the theoretical value was less than 0.6%. The research results show that the picking up device has stable operation performance and good residual film recycling effect, which meets the design and practical operation requirements. Keywords: strip mulching film, recycle, pick-up nail tooth, motion analysis, parameter optimization, film removing mechanism DOI: 10.25165/j.ijabe.20231606.7563 Citation: Jiang D L, Yan L M, Chen X G, Mo Y S, Yang J C. Design and experiment of nail tooth picking up device for strip type residual film recycling and baling machine. Int J Agric & Biol Eng, 2023; 16(6): 85–97.References
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[2] Yang Z N, Tang J J, Yu X L. Xinjiang cotton industry present situation and countermeasure research. Research of Agricultural Modernization, 2013; 34(3): 298–302. (in Chinese)
[3] Fu L H, Liu A H. China statistical yearbook on science and technology. Beijing: China Statistics Press, 2021; 395-397: 399–401. (in Chinese)
[4] Hu C, Wang X F, Wang S G, Lu B, Guo W S, Liu C J, et al. Impact of agricultural residual plastic film on the growth and yield of drip-irrigated cotton in arid region of Xinjiang, China. Int J Agric & Biol Eng, 2020; 13(1): 160–169.
[5] Guo W S, Hu C, He X W, Wang L, Hou S L, Wang X F. Construction of virtual mulch film model based on discrete element method and simulation of its physical mechanical properties. Int J Agric & Biol Eng, 2020; 13(4): 211–218.
[6] Jin W, Liu J Y, Xu C B, Zhang X J, Bai S H. Design, simulation and experimentation of a polythene film debris recovery machine in soil. Applied Science, 2022; 12(3): 1366.
[7] Dai F, Song X F, Zhao W Y, Sun B G, Shi R J, Zhang Y. Numerical simulation and analysis of mechanized suppression process of seedbed with whole plastic film mulching on double ridges. Int J Agric & Biol Eng, 2021; 14(1): 142–150.
[8] Kimball J. Agricultural implement for recovery of plastic mulch and processing of the same. US10285330B1. 2019-05-14.
[9] Zhang H M, Yan L M, Chen X G, Jiang D L, Yang S M. Simulation and test of film surface cleaning roller of residual film collector. International Agricultural Engineering Journal, 2019; 28(2): 257–267.
[10] Picuno P, Sica C, Laviano R, Dimitrijevic A, Scarascia-Mugnozza G. Experimental tests and technical characteristics of regenerated films from agricultural plastics. Polymer Degradation and Stability, 2012; 97(9): 1654–1661.
[11] Parish R L. An automated machine for remove of plastic mulch. Transactions of ASAE, 1998; 42(1): 49–51.
[12] Wang Z Y, Chen X G, Yan L M, Jiang D L, Wang M E. Design and experiment on collecting and removing device for profile modeling residual plastic film collector. Transactions of the CSAM, 2021; 52(4): 80–90. (in Chinese)
[13] Xie J H, Yang Y X, Cao S L, Zhang Y, Zhou Y B, Ma W B. Design and experiments of rake type surface residual film recycling machine with guide chain. Transactions of the CSAE, 2020; 36(22): 76–86. (in Chinese)
[14] Kang J M, Peng Q J, Wang S G, Song Y M, Cao S L, He L. Improved design and experiment on pickup unit of spring-tooth residual plastic film collector. Transactions of the CSAM, 2018; 49(S1): 295–303. (in Chinese)
[15] Liu X F, Shi X, Guo Z F, Wang C Y, Wang X N. Performance test on roller type residual film recycling machine. Transactions of the CSAE, 2017; 33(16): 26–31. (in Chinese)
[16] Yang S M, Chen X G, Yan L M, Jiang D L. Performance of three different spades for residual plastic film recycling machine. Applied Engineering in Agriculture, 2020; 36(2): 187–195.
[17] Xie J H, Tang W, Cao S L, Han Y J, Zhang Y, Yang Y X, et al. Design and experiment of tooth chain compound residual film recovery machine. Transactions of the CSAE, 2020; 36(1): 11–19. (in Chinese)
[18] Zhang X J, Huang S, Shi Z L, Yu Y L, Zhou X C, Jin W, et al. Design and test of the remaining film picking and baling machine. Journal of Jilin University (Engineering and Technology Edition), 2023; 53(4): 1220–1230.
[19] Yang S M, Yan L M, Mo Y S, Chen X G, Jiang H M, Jiang D L. Design and experiment on collecting device for profile modeling residual plastic film collector. Transactions of the CSAM, 2018; 49(12): 109–115, 164. (in Chinese)
[20] Jiang D L. Research and experiment on cleaning system of profile modeling residual film recovery machine. MS dissertation. Xijiang: Shihezi University, 2020; 71p. (in Chinese)
[21] Yang S M, Chen X G, Yan L M, Mo Y S, Jiang D L, Zhang H M. Design and experiment on belt-type curl-up film device for residual plastic film recycling machine. Transactions of the CSAM, 2021; 52(2): 135–144. (in Chinese)
[22] Yang S M. Design and key technology research of passive cotton field residual plastic film recycling machine. PhD dissertation. Jilin: Jilin University, 2020; 128p. (in Chinese)
[23] Dai F, Song X F, Zhao W Y, Shi R J, Zhang F W, Zhang X K. Mechanism analysis and performance improvement of mechanized ridge forming of whole plastic film mulched double ridges. Int J Agric & Biol Eng, 2020; 13(5): 107–116.
[24] Bucher C. Metamodels of optimal quality for stochastic structural optimization Christian Bucher. Probabilistic Engineering Mechanics, 2018; 54(S1): 131–137.
[25] Dong C W, Zhao J W, Zhu H K, Yuan H B, Ye Y, Chen Q S. Parameter optimization of black tea fermentation machine based on RSM and BP-AdaBoost-GA. Transactions of the CSAM, 2017; 48(5): 335–342. (in Chinese)
[26] Wang J N, Liu M J, Hu Z C, Xie H X, Peng B L, Yan J C, et al. Optimization of key working parameters of belt separator for peanut seeds. Transactions of the CSAE, 2018; 34(23): 33–41. (in Chinese)
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Published
2024-02-06
How to Cite
Jiang, D., Yan, L., Chen, X., Mo, Y., & Yang, J. (2024). Design and experiment of nail tooth picking up device for strip type residual film recycling and baling machine. International Journal of Agricultural and Biological Engineering, 16(6), 85–96. Retrieved from https://ijabe.migration.pkpps03.publicknowledgeproject.org/index.php/ijabe/article/view/7563
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Power and Machinery Systems
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