Research on vibration reduction test and frame modal analysis of rice transplanter based on vibration evaluation
Keywords:
chassis, high-speed rice transplanter, vibration evaluation, modal analysisAbstract
The chassis of rice transplanter tends to vibrate severely in the severe working environment, causing a severe effect on the operational performance and driving comfort. In order to avoid this situation, this paper constructs a vibration evaluation system of the rice transplanter and carries out experimental analysis. According to the optimal acceleration sensor placement scheme, a test platform system was designed. Taking the high-speed transplanter chassis as the research object, this study carried out the experiments modal analysis and optimization on the chassis. The three-dimensional model of the transplanting machine chassis established by SolidWorks was imported into ANSYS Workbench for finite element modal simulation analysis. Comparing the two modal analyses, it is found that the results data of the two analysis methods were very close. After optimization, the length x1, the section width x2 and the thickness of the hollow beam x3 of the main load-bearing beam of the frame were as follows : x1=1641.5 mm, x2 =26.7 mm, x3=5 mm, respectively. The maximum overshoot of the low-level system was reduced by 28.57%. It has been verified that the vibration of the whole machine has been effectively reduced. Keywords: chassis, high-speed rice transplanter, vibration evaluation, modal analysis DOI: 10.25165/j.ijabe.20221504.7244 Citation: Jin X, Cheng Q, Tang Q, Wu J, Jiang L, Wu C Y, et al. Research on vibration reduction test and frame modal analysis of rice transplanter based on vibration evaluation. Int J Agric & Biol Eng, 2022; 15(4): 116–122.References
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[28] Jin X, Chen K K, Ji J T, Pang J, Gao S, Zeng X Y. Modal analysis and structure optimization of rice transplanter support arm based on modal confidence criterion. Transactions of the CSAE, 2018; 34(18): 93–101. (in Chinese)
[2] Zhang N N, Zhao Y, Liu H X. Light design of frame for self-propelled chassis rice transplanter. Transactions of the CSAE, 2012; 28(3): 55–59. (in Chinese)
[3] Zhu D Q, Xiong W, Jiang R, Wu L Q, Wang C X, Zhu H. Design and experiment of 2ZGK-6 type spacing-adjustable wide-narrow row high speed rice transplanter. Transactions of the CSAE, 2016; 32(21): 37–45. (in Chinese)
[4] Jin X, Chen K K, Wang Z Y, Ji J T, Pang J. Simulation of hydraulic transplanting robot control system based on fuzzy PID controller. Measurement, 2020; 164: 108023–108031.
[5] Zhao C J, Li B F. Research Development of Rice Transplanter in Japan. Transactions of the CSAM, 2004; 35(1): 162–166. (in Chinese)
[6] Liu J D, Cao W B, Tian D Y, Tian H Y, Zhao H Z, Kinematic analysis and experiment of planetary five-bar planting mechanism for zero-speed transplanting on mulch film. Int J Agric & Biol Eng, 2016; 9(4): 84-91.
[7] Jin X, Zhao K X, Ji J T, Du X W,Ma H,Qiu Z M. Design and implementation of Intelligent transplanting system based on photoelectric sensor and PLC. Future Generation Computer Systems, 2018; 88: 127–139.
[8] Wang X F, Wang H Q, Ma C, Xiao J, Li L. Analysis of vibration reduction characteristics of composite fiber curved laminated panels. Composite Structures, 2019; 233: 111396.
[9] Chen Z X, Yang P, Liu H L, Zhang W, Wu C. Characteristics analysis of granular landslide using shaking table model test. Soil Dynamics and Earthquake Engineering, 2019; 126: 105761. doi: 10.1016/j.soildyn. 2019.105761
[10] Zhang J X, Yang C, Zhang Li, Jiang Y X, Wang C Y. Analysis and experiment on strength and vibration characteristics of corn stubble plucking mechanism. Transactions of the CSAE, 2018; 34(12): 72–78. (in Chinese)
[11] Gao F, Han L J, Liu X. Vibration spectroscopic technique for species identification based on lipid characteristics. Int J Agric & Biol Eng, 2017; 10(3): 255-268.
[12] Liu H, Fu S P, Xiang C L. Torsional random excitation of tracked vehicle powertrain system caused by road roughness. Transactions of the CSAM, 2010; 41(12): 1–6. (in Chinese)
[13] Fu Z F. Theory and application of modal analysis. Machinery Industry Press, 2000; pp.17–50. (in Chinese)
[14] GB/T 13441.1-2007. Mechanical vibration and shock - Evaluation of human exposure to whole-body vibration - Part 1: General requirements. China: General Administration of Quality Supervision, Inspection and Quarantine of the People's Republic of China, National Standardization Administration of China, 2007. (in Chinese)
[15] ISO 2631-1: 1997. Mechanical vibration and shock-evaluation of human exposure to whole body vibration. International Organization for Standardization, 1997.
[16] Li G, Chen J, Xie H J, Wang S M. Vibration test and analysis of mini-tiller. Int J Agric & Biol Eng, 2016; 9(3): 97-103.
[17] Niu P, Chen J, Zhao J D, Luo Z Y. Analysis and evaluation of vibration characteristics of a new type of electric mini-tiller based on vibration test. Int J Agric & Biol Eng, 2019; 12(5): 106-110.
[18] Jang G H, Seo C H, Lee H S. Finite element modal analysis of an HDD considering the flexibility of spinning disk–spindle, head–suspension–actuator and supporting structure. Microsyst Technol, 2007; 13(8-10): 837–847
[19] Abbot D W, Kallon D V V, Anghel C, Dube P. Finite Element Analysis of 3D Printed Model via Compression Tests. Procedia Manufacturing, 2019; 35: 164–173.
[20] Zhang H, Shen L Y, Lan H P, Li Y, Liu Y, Tang Y R, et al. Mechanical properties and finite element analysis of walnut under different cracking parts. Int J Agric & Biol Eng, 2017; 11(6): 81-88.
[21] Chu C M, Du Y H, Zhang B, Liu Y B. A research on optimal mesh generation in finite element analysis for transmission housing. Automotive Engineering, 2014; 7: 885–888, 898.
[22] Yan H, Tang Z J, Xing Z, Gao D N, Hong H X. Design of soil moisture distribution sensor based on high-frequency capacitance. Int J Agric & Biol Eng, 2016; 9(3): 122-129.
[23] Chen K K. Research on vibration characteristics and structure optimization of support arm of high-speed rice transplanter[D]. Henan: Henan University of Science and Technology, 2020. (in Chinese)
[24] Yao Y C, Du Y F, Zhu Z X, Mao E R, Song Z H. Vibration characteristics analysis and optimization of corn harvester frame based on modal. Transactions of the CSAE, 2015; (19): 46–53. (in Chinese)
[25] Luo Y F. Lightweight design of heavy truck frame based on rigidity and modal, degree thesis. Changsha: Hunan University, 2013. (in Chinese)
[26] Quan L Z, Tong, J, Zeng B G, Chen D H. Finite element mode analysis and experiment of corn stubble harvester. Transactions of the CSAE, 2011; 27(11): 15–20. (in Chinese)
[27] Jin X, Chen K K, Ji J T, Pang J, Du X W, Ma H. Intelligent vibration detection and control system of agricultural machinery engine. Measurement, 2019; 145: 503–510.
[28] Jin X, Chen K K, Ji J T, Pang J, Gao S, Zeng X Y. Modal analysis and structure optimization of rice transplanter support arm based on modal confidence criterion. Transactions of the CSAE, 2018; 34(18): 93–101. (in Chinese)
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Published
2022-09-04
How to Cite
Jin, X., Cheng, Q., Tang, Q., Wu, J., Jiang, L., Wu, C., & Wang, H. (2022). Research on vibration reduction test and frame modal analysis of rice transplanter based on vibration evaluation. International Journal of Agricultural and Biological Engineering, 15(4), 116–122. Retrieved from https://ijabe.migration.pkpps03.publicknowledgeproject.org/index.php/ijabe/article/view/7244
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Power and Machinery Systems
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