Design and test of the arc-shaped nail-tooth roller residual film recovery machine from the sowing layer
Keywords:
residual film recycling machine, mulching film, pick-up device, seedbed preparationAbstract
Residual films on the sowing layer produced after mulching in Xinjiang farmland, harm the sowing quality and root growth of crops. In this study, a sowing layer residual film recovery machine based on a radial plate arc-shaped nail-tooth roller structure was designed. Meanwhile, the key device structures were designed and the main working parameters were analyzed. Then, taking the working depth, the forward speed of the machine and the rotation speed of the nail tooth roller as the test factors, and the film collection rate and film intertwining rate as the test indicators, the single factor tests and the Box-Behnken response surface tests were carried out to evaluate the performance of the sowing layer residual film recovery machine. Consequently, the results showed that the order of significant factors was the working depth, the forward speed of the machine, and the rotation speed of the nail tooth roller. Besides, the optimal working parameters were determined, which the working depth, the forward speed of the machine, and the rotation speed of the nail tooth roller were 100 mm, 4.8 km/h, and 49.3 r/min, respectively. Moreover, the predicted value of the film collection rate was 69.20%. Finally, the verification test was taken with the optimal working parameter, and the results showed that the film collection rate was 66.84%, and the film intertwining rate was 1.39%. The relative error between the test value and the predicted value of the film collection rate was 3.40%. It indicated that the machine can perform the collection of sowing layer residual films. This study can provide a theoretical basis and reference for the design of new sowing layer residual film machines. Keywords: residual film recycling machine, mulching film, pick-up device, seedbed preparation DOI: 10.25165/j.ijabe.20241701.6993 Citation: Zhang Z Y, Chen X G, Wang X F, Xue S K, Li J B. Design and test of the arc-shaped nail-tooth roller residual film recovery machine from the sowing layer. Int J Agric & Biol Eng, 2024; 17(1): 90-98.References
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[24] Shi Z L, Tang X P, Zhen J, Yan J S, Zhang X J, Jin W. Performance test and motion simulation analysis of nail tooth type mechanism for collecting plastic residue. Transactions of the CSAE, 2019; 35(4): 64–71. (in Chinese)
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[26] He H J, Wang Z H, Guo L, Zheng X R, Zhang J Z, Li W H, Fan B H. Distribution characteristics of residual film over a cotton field under long-term film mulching and drip irrigation in an oasis agroecosystem. Soil & Tillage Research, 2018; 180: 194–203.
[2] Zhang B C, Chen X G, Liang R Q, Li J L, Wang X Z, Meng H W, Kan Z. Cotton stalk restitution coefficient determination tests based on the binocular high-speed camera technology. Int J Agric & Biol Eng, 2022; 15(4): 181–189.
[3] Liang R Q, Zhang B C, Chen X G, Meng H W, Wang X Z, Shen C J, Li Y P, Kan Z. Design and test of a multi-edge toothed cutting device for membrane-impurity mixed material. Int J Agric & Biol Eng, 2023; 16(2): 73–84.
[4] Niu W Q, Zou XY, Liu J J, Zhang M Z, Li W, Gu J. Effects of residual plastic film mixed in soil on water infiltration, evaporation and its uncertainty analysis. Transactions of the CSAE, 2016; 32(14): 110–119. (in Chinese)
[5] Zhang Z Y, Li J B, Wang X F, Zhao Y M, Xue S K, Su Z P, Liang J P. Design and test of 1SMB-3600A type fragmented mulch film collector for sowing layer soil. Soil & Tillage Research, 2022; 225: 105555.
[6] Zhang H M, Chen X G, Yan L M, Yang S M. Design and test of master-slave straw returning and residual film recycling combine machine. Transactions of the CSAE, 2019; 35(19): 11–19. (in Chinese)
[7] Zhang Z Y, Li J B, Wang X F, Zhao Y M, Xue S K, Su Z P, Lia. Parameters Optimization and Test of an Arc-Shaped Nail-Tooth Roller-Type Recovery Machine for Sowing Layer Residual Film. Agriculture, 2022; 12(5): 660.
[8] Liang R Q, Chen X G, Jiang P, Zhang B C, Meng H W, Peng X B, Kan Z. Calibration of the simulation parameters of the particulate materials in film mixed materials. Int J Agri & Biol Eng, 2020; 13(4): 29–36.
[9] Zhao Y, Chen X G, Wen H J, Zheng X, Niu Q, Kang J M. Research status and prospect of control technology for residual plastic film pollution in farmland. Transactions of the CSAE, 2017; 48(6): 1–14. (in Chinese)
[10] Liang R Q, Chen X G, Zhang B C, Meng H W, Jiang P, Peng X B, et al. Problems and countermeasures of recycling methods and resource reuse of residual film in cotton fields of Xinjiang. Transactions of the CSAE, 2019; 35(16): 1–13. (in Chinese)
[11] You J H, Zhang B H, Wen H J, Kang J M, Song Y Q, Chen X G. Design and test optimization on spade and tine combined residual plastic film device. Transactions of the CSAM, 2017; 48(11): 1–9. (in Chinese)
[12] Lu B, Wang X F, Hu C, Zhang P F. Design and finite element analysis of cuddle plastic film tooth for plastic film residue collector used on vertical cotton stem. Journal of Agricultural Mechanization Research, 2017; 39(10): 63–66, 71. (in Chinese)
[13] Shi L L, Hu Z C, Gu F W, Wu F, Chen Y Q. Design on automatic unloading mechanism for teeth type residue plastic film collector. Transactions of the CSAE, 2017; 33(18): 11–18. (in Chinese)
[14] Wang K J, Hu B, Luo X Chen X G, Zheng X, Yan L M, Gou H X. Design and experiment of monomer profiling raking-film mechanism of residue plastic film collector. Transactions of the CSAE, 2017; 33(8): 12–20. (in Chinese)
[15] Ma S H, Zhang X J. Development on 1QZ-3900 Plastic Film Collector. Journal of Agricultural Mechanization Research, 2011; 33(7): 93–96. (in Chinese)
[16] Yan W, Hu Z C, Wu N, Xu H B, You Z Y, Zhou X X. Parameter optimization and experiment for plastic film transport mechanism of shovel screen type plastic film residue collector. Transactions of the CSAE, 2017; 33(1): 17–24. (in Chinese)
[17] Luo K, Yuan P P, Jin W, Yan J S, Bai S H, Zhang C H, Zhang X J. Design of chain-sieve type residual film recovery machine in plough layer and optimization of its working parameters. Transactions of the CSAE, 2018; 34(19): 19–27. (in Chinese)
[18] Sun Y, Jian J M, Tian Y T, Sun F C, Zhang M J, Wang S G. Analysis and Experiment of Filming Mechanism of Rotary Film-lifting Device of Residual Film Recycling Machine. Transactions of the CSAM, 2018; 49(S1): 304–310. (in Chinese)
[19] Zhang X J, Liu J Q, Shi Z L, Jin W, Yan J S, Yu M J. Design and parameter optimization of reverse membrane and soil separation device for residual film recovery machine. Transactions of the CSAE, 2019; 35(4): 46–55. (in Chinese)
[20] Xie J H, Yang Y X, Cao S L, Zhang Y, Zhou Y B, Ma W B. Design and experiments of rake type surface residual film recycling machine with guide chain. Transactions of the CSAE, 2020; 36(22): 76–86. (in Chinese)
[21] Liu X F, Shi X, Guo Z F, Wang C Y, Wang X N. Performance test on roller type residual film recycling machine. Transactions of the CSAE, 2017; 33(16): 26–31. (in Chinese)
[22] Xie J H, Zhang F X, Chen X G, Han Y J, Tang W. Design and parameter optimization of arc tooth and rolling bundle type plastic film residue collector. Transactions of the CSAE, 2019; 35(11): 26–37. (in Chinese)
[23] Chen X H, Chen X G, Li J B, Li C S, Yang Y K. Design and test of nail-teeth roller-type residual film recovery device before sowing. Transactions of the CSAE, 2020; 36(2): 30–39. (in Chinese)
[24] Shi Z L, Tang X P, Zhen J, Yan J S, Zhang X J, Jin W. Performance test and motion simulation analysis of nail tooth type mechanism for collecting plastic residue. Transactions of the CSAE, 2019; 35(4): 64–71. (in Chinese)
[25] Hu C, Wang X F, Chen X G, Tang X Y, Zhao Y, Yan C R. Current situation and control strategies of residual film pollution in Xinjiang. Transactions of the CSAE, 2019; 35(24): 223–234. (in Chinese)
[26] He H J, Wang Z H, Guo L, Zheng X R, Zhang J Z, Li W H, Fan B H. Distribution characteristics of residual film over a cotton field under long-term film mulching and drip irrigation in an oasis agroecosystem. Soil & Tillage Research, 2018; 180: 194–203.
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Published
2024-03-31
How to Cite
Zhang, Z., Chen, X., Wang, X., Xue, S., & Li, J. (2024). Design and test of the arc-shaped nail-tooth roller residual film recovery machine from the sowing layer. International Journal of Agricultural and Biological Engineering, 17(1), 90–98. Retrieved from https://ijabe.migration.pkpps03.publicknowledgeproject.org/index.php/ijabe/article/view/6993
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Power and Machinery Systems
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