Design of a straw picking and cutting device
Keywords:
straw, hammer claw, roller moving knife mechanism, fixed knifeAbstract
In order to improve the effective recovery of straw, a new type of straw picking and cutting device was designed. A new type of roller moving knife mechanism was used which can realize simultaneous picking and cutting. A hammer claw was used to pick up and cut straw for the first time, and a roller moving knife was used to cut straw for the second time. ANSYS software was used to conduct static and modal analyses of the moving roller shaft and optimize the structure of the cutting part and the staggered arrangement of hammer claw. The first-order resonance frequency of the hammer claw shaft is 205.84 Hz, and the first-order natural frequency of the pulling roller moving knife mechanism is 214.35 Hz, which can avoid resonance and realize efficient picking and cutting of straw. Keywords: straw, hammer claw, roller moving knife mechanism, fixed knife DOI: 10.25165/j.ijabe.20211406.6746 Citation: Xu K, Ge Y Y, Xiao M H, Kang M, Ni J. Design of a straw picking and cutting device. Int J Agric & Biol Eng, 2021; 14(6): 93–98.References
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[2] Wang Q Q, Jiang Y C, Li L H, Qin J W, Chen L Q. Performance analysis of a spring-tooth drum pickup of straw baler via coupling simulation. Int J Agric & Biol Eng, 2021; 14(4): 159–165.
[3] Cornaro C, Zanella V, Robazza P, Belloni E, Buratti C. An innovative straw bale wall package for sustainable buildings: experimental characterization, energy and environmental performance assessment. Energy & Buildings, 2020; 208: 109636. doi: 10.1016/j.enbuild.2019. 109636.
[4] Chen L, Wang H, Huang Y Z, Ping Z W, Yu M, Zheng X F, et al. Robust hierarchical sliding mode control of a two-wheeled self-balancing vehicle using perturbation estimation. Mechanical Systems and Signal Processing, 2020; 139: 106584. doi: 10.1016/j.ymssp.2019.106584.
[5] Espinosa E, Rol F, Bras J, Rodriguez A. Production of lignocellulose nanoflbers from wheat straw by different fibrillation methods. Comparison of its viability in cardboard recycling process. Journal of Cleaner Production, 2019; 239: 118083. doi: 10.1016/j.jclepro.2019. 118083.
[6] Koh C, Kraniotis D. A review of material properties and performance of straw bale as building material. Construction and Building Materials, 2020; 259: 120385. doi: 10.1016/j.conbuildmat.2020.120385.
[7] Du J N, Han B S, Tian H Q, Wang P F, Jiang H D, Guo K. Analysis and study of the main factors affecting the performance of hammer mill. Journal of Agricultural Mechanization Research, 2015; 3: 54–57.
[8] Han X M, Zhang J, Gao Y C, Zhang J W, Yu Y T, Geng A J. Design and test of saw disc straw crushing returning machine. Journal of Chinese Agricultural Mechanization, 2017; 38(12): 7–11. (in Chinese)
[9] Zhao X J, Wang J Y, Dai X J, Yang L, Gao X H. Design and simulation analysis of straw cutting and crumbing device. Agricultural Engineering, 2019; 4: 023. doi: 10.3969/j.issn.2095-1795.2019.04.023.
[10] Tang Z, Zhang B, Liu X, Ren H, Li X Y, Li Y M. Structural model and bundling capacity of crawler picking and baling machine for straw wasted in field. Computers and Electronics in Agriculture, 2020; 175(1): 105622. doi: 10.1016/j.compag.2020.105622.
[11] Qiu J, Wu M L, Guan C Y, Fang Y X, Li X C. Design and experiment of chopping device with dynamic fixed knife coaxial for rice straw. Transactions of the CSAE, 2015; 31(10): 11–19. (in Chinese)
[12] Chang H Q, Zhu X H, Wu J, Guo D Y, Zhang L H, Feng Y. Dynamics of microbial diversity during the composting of agricultural straw. Journal of Integrative Agriculture, 2021; 20(5): 1121–1136.
[13] Zhang J, Yu Y T, Yang Q Y, Zhang J W, Zhang Z L, Geng A J. Design and experiment of smashed straw unit for high stubble maize double header. Transactions of the CSAM, 2018; 49(S1): 42–49. (in Chinese)
[14] Marinov V R. Hybrid analytical–numerical solution for the shear angle in orthogonal metal cutting — Part I: theoretical foundation. International Journal of Mechanical Sciences, 2001; 43(2): 399–414.
[15] Yin Y X, Qin W C, Zhang Y W, Chen L P, Wen J Q, Zhao C J, et al. Compensation control strategy for the cutting frequency of the cutterbar of a combine harvester. Biosystems Engineering, 2021; 204: 235–246.
[16] Brockman J S. Book review: Straw for fuel, feed and fertiliser? Outlook on Agriculture, 1983; 12(2): 100. doi: 10.1177/ 003072708301200219.
[17] Han G P, Umemura K, Kawai S, Kajita H. Improvement mechanism of bondability in UF-bonded reed and wheat straw boards by silane coupling agent and extraction treatments. Journal of Wood Science, 1999; 45(4): 299–305.
[18] Belhadj B, Bederina M, Montrelay N, Houessou J, Quéneudec M. Effect of substitution of wood shavings by barley straws on the physico-mechanical properties of lightweight sand concrete. Construction & Building Materials, 2014; 66: 247–258.
[19] Zhang J X, Wang X N, Chen F, Jiang Y X, Niu C H. Study on working parameters of knife roller of field straw chopper for mulching or reclaiming. Transactions of the CSAM, 2007; 38(6): 82–85.(in Chinese)
[20] Goodhew S, Griffiths R, Woolley T. An investigation of the moisture content in the walls of a straw-bale building. Building and Environment, 2004; 39(12): 1443–1451.
[21] Demirba A, Ahin A. Evaluation of biomass residue : 1. Briquetting waste paper and wheat straw mixtures. Fuel Processing Technology, 1998; 55(2): 175–183.
[22] Hironori, Arai, Yasukazu, Hosen, Van, Nguyen, et al. Greenhouse gas emissions from rice straw burning and straw-mushroom cultivation in a triple rice cropping system in the Mekong Delta. Soil Science and Plant Nutrition, 2015; 61(4): 719–735.
[23] Lantz M, Svensson M, Bjoernsson L, Boerjesson P. The prospects for an expansion of biogas systems in Sweden—Incentives, barriers and potentials. Energy Policy, 2007; 35(3): 1830–1843
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Published
2021-12-16
How to Cite
Xu, K., Ge, Y., Xiao, M., Kang, M., Ni, J., & Wang, J. (2021). Design of a straw picking and cutting device. International Journal of Agricultural and Biological Engineering, 14(6), 93–98. Retrieved from https://ijabe.migration.pkpps03.publicknowledgeproject.org/index.php/ijabe/article/view/6746
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Power and Machinery Systems
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