Calibration and test of the contact parameters for chopped cotton stems based on discrete element method
Keywords:
discrete element method, cotton stem, repose angle, contact parameters, calibrationAbstract
In view of the fact that the existing cotton stem simulation models are simplified and have a large discrepancy from the actual appearance and the contact parameters have not been calibrated. In this study, the simulation model and numerical simulation were established using the discrete element software EDEM. Then a second-order response model between contact parameters and repose angle had been constructed. The test result showed that the static friction coefficient, rolling friction coefficient, and coefficient of restitution between cotton stems were crucial factors affecting the repose angle. The determination coefficient corrected determination coefficient and p-value of the second-order response model were R2=0.959, R2adj =0.921, and p<0.0001 respectively. The error values of the comparison between the simulation test results and the corresponding physical test values were all less than 10%, which showed that the model was reliable and had high interpretation and predictability, this study can provide a certain theoretical basis and data support for the setting of contact parameters in the data simulation of cotton stem harvesting and processing, mechanically-harvested film residue crushing and film stem separation, etc. Keywords: discrete element method, cotton stem, repose angle, contact parameters, calibration DOI: 10.25165/j.ijabe.20221505.6546 Citation: Liang R Q, Chen X G, Zhang B C, Wang X Z, Kan Z, Meng H W. Calibration and test of the contact parameters for chopped cotton stems based on discrete element method. Int J Agric & Biol Eng, 2022; 15(5): 1–8.References
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[27] Huo L L, Meng H B, Tian Y S, Zhao L X, Hou S L. Experimental study on physical property of smashed crop straw. Transactions of the CSAE, 2012; 28(11): 189–195. (in Chinese)
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[29] Lu F Y, Ma X, Tan S Y, Chen L T, Zeng L C, An P. Simulative calibration and experiment on main contact parameters of discrete elements for rice bud seeds. Transactions of the CSAM, 2018; 49(2): 93–99. (in Chinese)
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[31] Peng F, Wang H Y, Fang F, Liu Y D. Calibration of discrete element model parameters for pellet feed based on injected section method. Transactions of the CSAM, 2018; 49(4): 140–147. (in Chinese)
[32] Liu C L, Wei D, Song J N, Li Y N, Du X, Zhang F Y. Systematic study on boundary parameters of discrete element simulation of granular fertilizer. Transactions of the CSAM, 2018; 49(9): 82–89. (in Chinese)
[33] Han Y L, Jia F G, Tang Y R, Yang L, Qiang Z. Influence of granular coefficient of rolling friction on accumulation characteristics. Acta Physica Sinica, 2014; 63(17): 533–538.
[34] Shi L R, Zhao W Y, Sun B G, Sun W. Determination of the coefficient of rolling friction of irregularly shaped maize particles by using discrete element method. Int J Agric & Biol Eng, 2020; 13(2): 15–25.
[2] Bureau Statistics. A slight decline in national cotton output in 2019 - An explanation from Huang Bingxin, senior statistician at the NBS' Rural Affairs Department. Available: http://www.stats.gov.cn/tjsj/sjjd/201912/ t20191217_1718008.html. Accessed on [2021-1-12].
[3] Liu E K, He W Q, Yan C R. 'White revolution' to 'white pollution'—agricultural plastic film mulch in China. Environmental Research Letters, 2014; 9(9): 091001. doi: 10.1088/1748-9326/9/9/091001.
[4] Wu Q, Wang Z H, Zheng X R, Zhang J Z, Li W H. Effects of biodegradation film mulching on soil temperature, moisture and yield of cotton under drip irrigation in typical oasis area. Transactions of the CSAE, 2014; 33(16): 135–143. (in Chinese)
[5] Quist J, Evertsson C M. Cone crusher modelling and simulation using DEM. Minerals Engineering, 2016; 85: 92–105.
[6] Gonzalezmontellano C, Fuentes J, Ayugatellez E, Ayuga F. Determination of the mechanical properties of maize grains and olives required for use in DEM simulations. Journal of Food Engineering, 2012; 111(4): 553–562.
[7] Rackl M, Hanley K J. A methodical calibration procedure for discrete element models. Powder Technology, 2016; 307: 73–83.
[8] Cil M B, Alshibli K A. Modeling the influence of particle morphology on the fracture behavior of silica sand using a 3D discrete element method. Comptes Rendus - Mécanique, 2015; 343(2): 133–142.
[9] Radvilaitź U, Ramirezgomez A, Kacianauskas R. Determining the shape of agricultural materials using spherical harmonics. Computers and Electronics in Agriculture, 2016; 128: 160–171.
[10] Cunha R N, Santos K G, Lima R N, Duarte C R, Barrozo M. Repose angle of monoparticles and binary mixture: An experimental and simulation study. Powder Technology, 2016; pp.203–211.
[11] Kattenstroth R, Harms H H, Lang T. Systematic alignment of straw to optimise the cutting process in a combine’s straw chopper. In: Proceedings of Land. Technik AgEng 2011, Hannover, Germany, 2011; 11: 11–12.
[12] Li H C, Li Y M, Gao F, Zhao Z, Xu L Z. CFD–DEM simulation of material motion in air-and-screen cleaning device. Computers and Electronics in Agriculture, 2012; 88: 111–119.
[13] Nguyen D H, Kang N, Park J. Validation of partially flexible rod model based on discrete element method using beam deflection and vibration. Powder Technology, 2013; 237: 147–152.
[14] Lenaerts B, De Ketelaere B, Tijskens E, Herman R, Baerdemaeker J D, Aertsen T, Saeys W. Simulation of grain–straw separation by Discrete Element Modeling with bendable straw particles. Computers and Electronics in Agriculture, 2014; 101: 24–33.
[15] Ramírez-Gómez E, Gallego J M, Fuentes C, González-Montellano F, Ayuga. Values for particle-scale properties of biomass briquettes made from agroforestry residues. Particuology, 2014; 12(1): 100–106.
[16] Ma Y H, Song C D, Xuan C Z, Wang H Y, Yang S, Wu P. Parameters calibration of discrete element model for alfalfa straw compression simulation.Transactions of the CSAE, 2020; 36(11): 22–30. (in Chinese)
[17] Feng J X, Lin J, Li S Z, Zhou J Z, Zhou Z X. Calibration of discrete element parameters of particle in rotary solid state fermenters. Transactions of the Chinese Society of Agricultural Machinery, 2015; 46(3): 208–213. (in Chinese)
[18] Ma Z, Li Y, Xu L. Discrete-element method simulation of agricultural particles' motion in variable-amplitude screen box. Computers and Electronics in Agriculture, 2015; 118: 92–99.
[19] Leblicq T, Smeets B, Ramon H, Saeys W. A discrete element approach for modelling the compression of crop stems. Computers and Electronics in Agriculture, 2016; 123(C): 80–88.
[20] Leblicq T, Smeets B, Vanmaercke S, Ramon H, Saeys W. A discrete element approach for modelling bendable crop stems. Computers and Electronics in Agriculture, 2016; 124: 141–149.
[21] Zhang T, Liu F, Zhao M Q, Ma Q, Wang W, Fan Q, Yan P. Determination of corn stalk contact parameters and calibration of discrete element method simulation. Journal of China Agricultural University, 2018; 23(4): 120–127. (in Chinese)
[22] Zeng Z, Chen Y. Simulation of straw movement by discrete element modelling of straw-sweep-soil interaction. Biosystems Engineering, 2019; 180: 25–35.
[23] Li P P, Wu S, Zhang X L, Wang J Z, Xu Y F, Parameter optimization of vertical screw mixing for tomato straw and fermentation strains. Transactions of the CSAM, 2016; 47(11): 114–120. (in Chinese)
[24] Guo Q, Zhang X L, Xu Y F, Li P P, Chen C, Xie H. Simulation and experimental study on cutting performance of tomato cane straw based on EDEM. Journal of Drainage and Irrigation Machinery Engineering, 2018; 36(10): 1017–1022.
[25] Liao Y T, Liao Q X, Zhou Y, Wang Z T, Jiang Y J, Liang F. Parameters calibration of discrete element model of fodder rape crop harvest in bolting stage. Transactions of the CSAM, 2020; 51(6): 73–82. (in Chinese)
[26] Jiang D L, Chen X G, Yan L M, Mo Y S, Yang S M. Design and experiment on spiral impurity cleaning device for profile modeling residual plastic film collector. Transactions of the CSAM, 2019; 50(4): 137–145. (in Chinese)
[27] Huo L L, Meng H B, Tian Y S, Zhao L X, Hou S L. Experimental study on physical property of smashed crop straw. Transactions of the CSAE, 2012; 28(11): 189–195. (in Chinese)
[28] Tian Y S, Yao Z L, Ouyang S P, Zhao L X, Meng H B, Hou S L. Physical and chemical characterization of biomass crushed straw. Transactions of the CSAM, 2011; 42(9): 124–128, 145. (in Chinese)
[29] Lu F Y, Ma X, Tan S Y, Chen L T, Zeng L C, An P. Simulative calibration and experiment on main contact parameters of discrete elements for rice bud seeds. Transactions of the CSAM, 2018; 49(2): 93–99. (in Chinese)
[30] Hirai Y, Inoue E, Mori K, Hashiguchi K. Investigation of mechanical interaction between a combine harvester reel and crop stalks. Biosystems Engineering, 2002; 83(3): 307–317.
[31] Peng F, Wang H Y, Fang F, Liu Y D. Calibration of discrete element model parameters for pellet feed based on injected section method. Transactions of the CSAM, 2018; 49(4): 140–147. (in Chinese)
[32] Liu C L, Wei D, Song J N, Li Y N, Du X, Zhang F Y. Systematic study on boundary parameters of discrete element simulation of granular fertilizer. Transactions of the CSAM, 2018; 49(9): 82–89. (in Chinese)
[33] Han Y L, Jia F G, Tang Y R, Yang L, Qiang Z. Influence of granular coefficient of rolling friction on accumulation characteristics. Acta Physica Sinica, 2014; 63(17): 533–538.
[34] Shi L R, Zhao W Y, Sun B G, Sun W. Determination of the coefficient of rolling friction of irregularly shaped maize particles by using discrete element method. Int J Agric & Biol Eng, 2020; 13(2): 15–25.
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Published
2022-11-01
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Liang, R., Chen, X., Zhang, B., Wang, X., Kan, Z., & Meng, H. (2022). Calibration and test of the contact parameters for chopped cotton stems based on discrete element method. International Journal of Agricultural and Biological Engineering, 15(5), 1–8. Retrieved from https://ijabe.migration.pkpps03.publicknowledgeproject.org/index.php/ijabe/article/view/6546
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