Optimized design of the power consumption test of mountain orchard transporters
Keywords:
mountain orchard transporter, power consumption, orthogonal test, optimization model, analysisAbstract
In order to study the influence rule of various factors on the operation power consumption of the traction orchard transporter and realize the optimal design of the operation power consumption of the transporter, according to the traditional experience and the existing research foundation, the monorail transporter test bench was designed and built on the basis of the whole structure and operation characteristics of the transporter. Taking the motor frequency, track gradient and load as the investigation factors, and the driving shaft power, shaft power transmission and mechanical efficiency as the evaluation indices, the orthogonal test was conducted, and the range analysis of the influence effect was carried out according to the test results. The primary and secondary orders of the influence of various factors were obtained that motor frequency was greater than track gradient and track gradient was greater than load. According to the orthogonal test results, the second-order response surface method was used to establish the optimization model of the power consumption of the transporter, and the model was verified on the test bench. The results showed that the relative error between the model optimization value and the test value based on the response surface power optimization model was less than 10%, which indicated that the power optimization model had satisfactory performance. The research can provide a reference for the orchard conveyor to choose the parameter combination which can save power consumption and the motor that matches power consumption. Keywords: mountain orchard transporter, power consumption, orthogonal test, optimization model, analysis DOI: 10.25165/j.ijabe.20211405.6209 Citation: Li J X, Zhong M Y, Zhang Y L, Bao X L, Li S J, Liu M D, et al. Optimized design of the power consumption test of mountain orchard transporters. Int J Agric & Biol Eng, 2021; 14(5): 107–114.References
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[2] Li J X, Li S J, Zhang Y L, Liu M D, Gao Z Y. Development and test of hydraulic driven remote transporter. Int J Agric & Biol Eng, 2021; 14(2): 72–80.
[3] Wu W B, Zhao B, Zhu Y Q, Wang H L, Zhi L, Feng Z F. Research progress of hilly orchard transporter. Journal of Huazhong Agricultural University, 2013; 32(4): 135–142. (in Chinese)
[4] Zou B L, Liu F L, Zhang Z B, Hong T S, Wu W B, Lai S X. Mechanization of mountain orchards: Development bottleneck and foreign experiences. Journal of Agricultural Mechanization Research, 2019; 41(9): 254–260. (in Chinese)
[5] Li J Y. Research on single-track mountain orchard transport. Master dissertation. Wuhan: Huazhong Agricultural University, 2011; 70p. (in Chinese)
[6] Li S J, Xing J J, Zhang Y L, Meng L, Fan Q Z. 7YGS-45 type self-propelled dual-track mountain orchard transport. Transactions of the CSAM, 2011; 42(8): 85–88. (in Chinese)
[7] Zhang J F, Zhang Y L, Zhang T J. Design and improvement of the remote control traction monorail transporter. Journal of Huazhong Agricultural University, 2013; 32(3): 130–134. (in Chinese)
[8] Meng L, Zhang Y L, Zhang W Y, Liu J, Li S J, Li M Z. Design of trailed trackless mountain orchard transporter with remote control. Journal of Huazhong Agricultural University, 2015; 34(4): 125–129. (in Chinese)
[9] Liu J, Zhang Y L, Zhang W Y, Meng L. Design of unpowered mountainous orchard transporter. Journal of Huazhong Agricultural University, 2017; 36(1): 117–122. (in Chinese)
[10] Hong T S, Su J, Zhu Y Q, Yang Z, Yue X J, Song S R. Circular chain ropeway for cargo transportation in mountain citrus orchard. Transactions of the CSAM, 2011; 42(6): 108–111. (in Chinese)
[11] Ouyang Y P, Hong T S, Jiao F J, Su J, Xu N, Li Z, et al. Design of mountain orchard detachable unidirectional traction double track cargo vehicle. Journal of Huazhong Agricultural University, 2015; 34(1): 128–135. (in Chinese)
[12] Liu Y, Li Z, Hong T S, Lyu S L, Song S R, Huang S P. Design of drive system for battery-drive monorail transporter for mountainous orchard. Transactions of the CSAE, 2017; 33(19): 34–40. (in Chinese)
[13] Li S J, Liu H, Zhang Y L, Chen H, Meng L, Ma P Y, et al. Optimization of rack tooth forms of monorail mountain orchard transporter. Transactions of the CSAE, 2018; 34(6): 52–57. (in Chinese)
[14] Ouyang Y P, Sun H, Hong T S, Shu S R, Chen D B, Wu Z Q. Design and test of wire rope damage test platform for orchard transporter. Transactions of the CSAM, 2020; 51(7): 118–128. (in Chinese)
[15] Wang S W, Li S J, Zhang Y L, Zhang C, Chen H, Meng L. Design and optimization of inclined helical ditching component for mountain orchard ditcher. Transactions of the CSAE, 2018; 34(23): 11–22. (in Chinese)
[16] Liu D W, Xie F P, Ye Q, Ren S G, Li X, Liu M Z. Analysis and experiment on influencing factors on power of ditching parts for 1K-50 orchard ditching. Transactions of the CSAE, 2019; 35(18): 19–28. (in Chinese)
[17] Yao K H, Liu S H, Xia Y J, Peng Z M, Zhu J P. Orthogonal experiment analysis and optimization design for operation power of ditcher. Journal of Drainage and Irrigation Machinery Engineering, 2011; 29(6): 529–535. (in Chinese)
[18] Li S J. Characteristic analysis and experimentation study on driving wheelset of self-propelled dual-track orchard transport. Doctoral dissertation. Wuhan: Huazhong Agricultural University, 2012; 167p. (in Chinese)
[19] Patwari N, Ash J N, Kyperountas S, Hero A O III, Moses R L, Correal N S. Locating the nodes: cooperative localization in wireless sensor networks. Signal Processing Magazine, IEEE, 2005; 22(4): 54–69.
[20] Romer K, Mattern F. The design space of wireless sensor networks. Wireless Communications, IEEE, 2004; 11(6): 54–61.
[21] Tang X L. Design of 7YGD-45 type single-track orchard transport. Master dissertation. Wuhan: Huazhong Agricultural University, 2012; 70p. (in Chinese)
[22] Wuhan L G. Orchard machinery corporation limited. Wuhan: Huazhong Agricultural University. A test bench for self-propelled orchard transporter. 2018; Chinese Patent: 2017112868199.
[23] Dong H M, Cheng G S. Frequency converter application technology. Beijing: Tsinghua University Press, 2017; 141p. (in Chinese)
[24] Quan H, Guo Y, Li R N, Su Q M, Chai Y. Optimization design and experimental study of vortex pump based on orthogonal test. Science Progress, 2020; 103(1): 1–20.
[25] Xu X M, Li X C, Zhou J, Zhang B J, Xiao D B, Huang Y Y, et al. Numerical and experimental analysis of cold gas microthruster geometric parameters by univariate and orthogonal method. Microsystem Technologies, 2017; 23(10): 5003–5016.
[26] Xue W. Data analysis based on SPSS. Beijing: China Renmin University Press, 2006; 385p. (in Chinese)
[27] Kim J H, Ahn J Y. Modeling and optimization of a reluctance accelerator using DOE-based response surface methodology. Journal of Mechanical Science and Technology, 2017; 31(3): 1321–1330.
[28] Myers R H, Montgomery D C, Anderson-Cook C M. Response surface methodology: process and product optimization using designed experiments. John Wiley & Sons, 2009; 704p.
[29] Jing L B, Luo Z H, Liu L, Gao Q X. Optimization design of magnetic gear based on genetic algorithm toolbox of Matlab. Journal of Electrical Engineering & Technology, 2016; 11(5): 1202–1209.
[30] Montgomery D C, Runger G C, Hubele N F. Engineering statistics. John Wiley & Sons, 2009; 216p.
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Published
2021-10-13
How to Cite
Li, J., Zhong, M., Zhang, Y., Bao, X., Li, S., Liu, M., & Wang, L. (2021). Optimized design of the power consumption test of mountain orchard transporters. International Journal of Agricultural and Biological Engineering, 14(5), 107–114. Retrieved from https://ijabe.migration.pkpps03.publicknowledgeproject.org/index.php/ijabe/article/view/6209
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Power and Machinery Systems
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