Artificial neural network-based repair and maintenance cost estimation model for rice combine harvesters
Keywords:
repair and maintenance cost, estimation model, artificial neural network, curve fitting coefficients, combine harvestersAbstract
This research proposes an artificial neural network (ANN)-based repair and maintenance (R&M) cost estimation model for agricultural machinery. The proposed ANN model can achieve high estimation accuracy with small data requirement. In the study, the proposed ANN model is implemented to estimate the R&M costs using a sample of locally-made rice combine harvesters. The model inputs are geographical regions, harvest area, and curve fitting coefficients related to historical cost data; and the ANN output is the estimated R&M cost. Multilayer feed-forward is adopted as the processing algorithm and Levenberg-Marquardt backpropagation learning as the training algorithm. The R&M costs are estimated using the ANN-based model, and results are compared with those of conventional mathematical estimation model. The results reveal that the percentage error between the conventional and ANN-based estimation models is below 1%, indicating the proposed ANN model’s high predictive accuracy. The proposed ANN-based model is useful for setting the service rates of agricultural machinery, given the significance of R&M cost in profitability. The novelty of this research lies in the use of curve-fitting coefficients in the ANN-based estimation model to improve estimation accuracy. Besides, the proposed ANN model could be further developed into web-based applications using a programming language to enable ease of use and greater user accessibility. Moreover, with minor modifications, the ANN estimation model is also applicable to other geographical areas and tractors or combine harvesters of different countries of origin. Key words: repair and maintenance cost, estimation model, artificial neural network, curve fitting coefficients, combine harvesters DOI: 10.25165/j.ijabe.20231602.5931 Citation: Numsong A, Posom J, Chuan-Udom S. Artificial neural network-based repair and maintenance cost estimation model for rice combine harvesters. Int J Agric & Biol Eng, 2023; 16(2): 38-47.References
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[2] Lips M, Burose F. Repair and maintenance costs for agricultural machines, International Journal of Agricultural Management, 2012; 1: 2047-3710.
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[10] Frank L. Coefficients of repair and maintenance costs for axial and transverse combine harvesters in Argentina, Spanish Journal of Agricultural Research, 2003; 1: 81-97.
[11] ASAE EP496.3. Agricultural machinery management. In: ASAE Standard, 2006; 384-390. Am Soc Agric Biol Eng, St. Joseph, MI, USA.
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[16] Ranjbar I, Rashidi M, Khabbaz BG. Prediction of repair and maintenance costs of two-wheel drive tractors in Iran. In Proc. of the XVIIth World Congress of the International Commission of Agricultural and Biosystems Engineering (CIGR), Quebec, Canada, Jun. 13-17, 2010; pp.1-10.
[17] Keshavarzpour F. Prediction of repair and maintenance costs of John Deere 3140 tractors, World Engineering & Applied Sciences Journal, 2011; 2: 11-14.
[18] Khodabakhshian R, Shakeri M. Prediction of repair and maintenance costs of farm tractors by using of preventive maintenance, International Journal of Agricultural Sciences, 2011; 3: 39-44.
[19] Pishbin S. Using mathematics modeling to estimate repair costs of tractors, Advances in Environmental Biology, 2014; 8: 646-651.
[20] Dahab M H, Mohamed A O, Kheiry A N O. Repair and maintenance costs estimation as affected by hours of use and age of agricultural tractor in New Halfa Area-Sudan, International Journal of Agriculture Innovations and Research, 2016; 4: 824-830.
[21] Gautam AK, Shrivastava AK. Development of mathematical model for repair and maintenance of some of the farm tractors of JNKVV, Jabalour, India, Advances in Crop Science and Technology, 2017; 5: 228-3.
[22] Ranjbar I, Abbaspour-Fard M H, Ajabshir Y, Rohani A. Prediction of John Deere Tractor Repair and Maintenance Costs by Using Two Different Structures of MLP Artificial Neural Network. Journal of Development and Agricultural Economics, 2009; 22: 86-97.
[23] Rohani A, Abbaspour-Fard M H, Abdolahpour S. Prediction of tractor repair and maintenance costs using artificial neural network, Expert Systems with Applications, 2011; 38: 8999-9007.
[24] Azim H, Farshid K, Nasser SP. Machinery cost prediction based on a new neural network method. Journal of Basic and Applied Scientific Research, 2013; 3: 484-491.
[25] Kumar U A. Comparison of Neural Networks and Regression Analysis: A New Insight, Expert Systems with Applications, 2005; 29: 424-430.
[26] Nawi N M, Khan A, Rehman M Z. A New Levenberg Marquardt Based Back Propagation Algorithm Trained with Cuckoo Search. The 4th International Conference on Electrical Engineering and Informatics (ICEEI 2013).
[27] Sapna S, Tamilarasi A, Kumar M P. Backpropagation learning algorithm. Based on levenberg marquardt algorithm. Computer Science & Information Technology (CS & IT), 2012, pp.393-398. doi: 10.5121/csit.2012.2438.
[28] Lavrakas P J. Encyclopedia of Survey Research Methods. Thousand Oaks, California, USA: SAGE Publications, Inc. Press. 2008. pp. 196-197.
[2] Lips M, Burose F. Repair and maintenance costs for agricultural machines, International Journal of Agricultural Management, 2012; 1: 2047-3710.
[3] Pflueger B. How to calculate machinery ownership and operating costs. SDSU Farm Financial Management Specialist. 2009. http://agbiopubs.sdstate.edu/articles/EC920e.pdf. Accessed on [2019-01-15].
[4] Calcante A, Fontanini L, Mazzetto F. Repair and maintenance costs of 4WD tractors and self propelled combine harvesters in Italy. Journal of Agricultural Engineering, 2013; 44: 141-147.
[5] Calcante A, Fontanini L, Mazzetto F. Repair and Maintenance Costs of 4WD Tractors in Northern Italy, Transactions of the ASABE, 2013b; 56: 356-362.
[6] Sopegno A, Calco A, Berruto R, Busato P, Bocthic D. A web mobile application for agricultural machinery cost analysis, Computers and Electronics in Agriculture, 2016; 130: 158-168.
[7] Ismail M I, El Pebrian D. The characteristics of the repair and maintenance costs distribution of rice combine harvester in Malaysian paddy fields, Agricultural Engineering International, 2019; 20: 132-138.
[8] Rahman A, Latifunnahar M, Alam M M. Financial management for custom hire service of tractor in Bangladesh. Int J Agric & Biol Eng, 2013; 6(3): 28-33.
[9] Zhang Z, Zhang Z H, Wang X M, Liu H, Wang Y J, Wang W J. Models for economic evaluation of multi-purpose apple harvest platform and software development. Int J Agric & Biol Eng, 2019; 12(1): 74–83.
[10] Frank L. Coefficients of repair and maintenance costs for axial and transverse combine harvesters in Argentina, Spanish Journal of Agricultural Research, 2003; 1: 81-97.
[11] ASAE EP496.3. Agricultural machinery management. In: ASAE Standard, 2006; 384-390. Am Soc Agric Biol Eng, St. Joseph, MI, USA.
[12] Lips M. Repair and maintenance costs of hill-farm tractors and transporters for upland mechanization, Journal of Agricultural Engineering, 2013; 44: 133-138.
[13] Masek J, Novak P, Pavlicek T. Evaluation of combine harvester fuel consumption and operation costs. In: Malinovska L, Osaducks V (eds): Proceeding of the 14th International Scientific Conference: Engineering for Rural Development, Jelgava, May 20-22, 2015; pp.78-83.
[14] Al-Suhaibani SA, Wahby MF. Farm tractor breakdown classification, Journal of the Saudi Society of Agricultural Sciences, 2017; 16: 294-298.
[15] Rashidi M, Ranibar I. Prediction of repair and maintenance costs of universal 650 tractors based on accumulated usage hours, Agricultural Engineering Research Journal, 2016; 6:10-14.
[16] Ranjbar I, Rashidi M, Khabbaz BG. Prediction of repair and maintenance costs of two-wheel drive tractors in Iran. In Proc. of the XVIIth World Congress of the International Commission of Agricultural and Biosystems Engineering (CIGR), Quebec, Canada, Jun. 13-17, 2010; pp.1-10.
[17] Keshavarzpour F. Prediction of repair and maintenance costs of John Deere 3140 tractors, World Engineering & Applied Sciences Journal, 2011; 2: 11-14.
[18] Khodabakhshian R, Shakeri M. Prediction of repair and maintenance costs of farm tractors by using of preventive maintenance, International Journal of Agricultural Sciences, 2011; 3: 39-44.
[19] Pishbin S. Using mathematics modeling to estimate repair costs of tractors, Advances in Environmental Biology, 2014; 8: 646-651.
[20] Dahab M H, Mohamed A O, Kheiry A N O. Repair and maintenance costs estimation as affected by hours of use and age of agricultural tractor in New Halfa Area-Sudan, International Journal of Agriculture Innovations and Research, 2016; 4: 824-830.
[21] Gautam AK, Shrivastava AK. Development of mathematical model for repair and maintenance of some of the farm tractors of JNKVV, Jabalour, India, Advances in Crop Science and Technology, 2017; 5: 228-3.
[22] Ranjbar I, Abbaspour-Fard M H, Ajabshir Y, Rohani A. Prediction of John Deere Tractor Repair and Maintenance Costs by Using Two Different Structures of MLP Artificial Neural Network. Journal of Development and Agricultural Economics, 2009; 22: 86-97.
[23] Rohani A, Abbaspour-Fard M H, Abdolahpour S. Prediction of tractor repair and maintenance costs using artificial neural network, Expert Systems with Applications, 2011; 38: 8999-9007.
[24] Azim H, Farshid K, Nasser SP. Machinery cost prediction based on a new neural network method. Journal of Basic and Applied Scientific Research, 2013; 3: 484-491.
[25] Kumar U A. Comparison of Neural Networks and Regression Analysis: A New Insight, Expert Systems with Applications, 2005; 29: 424-430.
[26] Nawi N M, Khan A, Rehman M Z. A New Levenberg Marquardt Based Back Propagation Algorithm Trained with Cuckoo Search. The 4th International Conference on Electrical Engineering and Informatics (ICEEI 2013).
[27] Sapna S, Tamilarasi A, Kumar M P. Backpropagation learning algorithm. Based on levenberg marquardt algorithm. Computer Science & Information Technology (CS & IT), 2012, pp.393-398. doi: 10.5121/csit.2012.2438.
[28] Lavrakas P J. Encyclopedia of Survey Research Methods. Thousand Oaks, California, USA: SAGE Publications, Inc. Press. 2008. pp. 196-197.
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Published
2023-05-12
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Numsong, A., Posom, J., & Chuan-Udom, S. (2023). Artificial neural network-based repair and maintenance cost estimation model for rice combine harvesters. International Journal of Agricultural and Biological Engineering, 16(2), 38–47. Retrieved from https://ijabe.migration.pkpps03.publicknowledgeproject.org/index.php/ijabe/article/view/5931
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Applied Science, Engineering and Technology
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