Design of bionic locust mouthparts stubble cutting device
Keywords:
bionics, locust mouthparts, cutting device, corn stubbleAbstract
Given the technical problems of low maize stubble breaking efficiency, large cutting torque and high power consumption faced during springtime no-till planting in Northeast China, we designed a high-performance coupling bionic stubble cutting device capable by integrating the structure (multi-segment and serrate) and cutting mode (isokinetic and symmetrical) of locust mouthparts. Methods of bionic construction, mechanism design, theoretical analysis, parameter optimization, Arduino systems and intelligent control were combined to design a planetary gear mechanism and an intelligent speed control system. In particular, the bionic cutting blade could reconstruct the multi-segment and serrate structure of locust mouthparts, while the planetary gear mechanism and the intelligent speed control system jointly comprised the bionic drive system, which could simulate the isokinetic and symmetrical cutting mode, thereby bionically coupling morphological structures and movement patterns. Analysis of comparative tests showed the coupling bionic cutting device could reduce the cutting torque by 26.6%-31.6% and the power consumption by 21.9%-26.1%. This work confirmed that coupling bionic method can significantly improve the stubble cutting efficiency, which was a valuable contribution to the design of stubble cutting device for no-till planter. Keywords: bionics, locust mouthparts, cutting device, corn stubble DOI: 10.25165/j.ijabe.20201301.5031 Citation: Zhao J L, Guo M Z, Lu Y, Huang D Y, Zhuang J. Design of bionic locust mouthparts stubble cutting device. Int J Agric & Biol Eng, 2020; 13(1): 20–28.References
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[35] Kang M S, Din A K, Zhang Y, Magari R. Combining ability for rind puncture resistance in maize. Crop Science, 1999; 39(2): 368–371.
[2] Komainda M, Taube F, Kluß C, Herrmann A. Above-and belowground nitrogen uptake of winter catch crops sown after silage maize as affected by sowing date. European Journal of Agronomy, 2016; 79: 31–42.
[3] Lim J G, Heo Y T, Lee S E, Jang W I, Min S G, Uhm S J, et al. A new modified cut standard straw vitrification technique reduces the apoptosis of mouse blastocysts and generates more live mouse offspring. CryoLetters, 2013; 34(6): 598–607.
[4] Dong W X, Hu C S, Chen S Y, Zhang Y M. Tillage and residue management effects on soil carbon and CO2 emission in a wheat–corn double-cropping system. Nutrient Cycling in Agroecosystems, 2009; 83(1): 27–37.
[5] Wegner B R, Osborne S L, Lehman R M, Kumar S. Seven-year impact of cover crops on soil health when corn residue is removed. BioEnergy Research, 2018; 11(2): 239–248.
[6] Hu G Q, Liu X, He H B, Zhang W, Xie H T, Wu Y Y, et al. Multi-seasonal nitrogen recoveries from crop residue in soil and crop in a temperate agro-ecosystem. Plos One, 2015; 10(7): e0133437.
[7] Liu T H, Liang Z H, Guo J D. Experimental comparison of litchi fruit stalk cutting force. Applied Engineering in Agriculture, 2012; 28(2): 297–302.
[8] Thompson B C, Murray E, Wallace G G. Graphite oxide to graphene. Biomaterials to bionics. Advanced Materials, 2015; 27: 7563–7582.
[9] Tian K P, Li X W, Zhang B, Chen Q M, Shen C, Huang J C. Design and test research on cutting blade of corn harvester based on bionic principle. Applied Bionics and Biomechanics, 2017; 6953786.
[10] Ren L Q, Liang Y H. Biological couplings: Classification and characteristic rules. Science in China Series E: Technological Sciences, 2009; 52(10): 2791–2800.
[11] Qian Z H, Hong Y, Xu C Y, Ren L Q. A biological coupling extension model and coupling element identification. Journal of Bionic Engineering, 2009; 6(2): 186–195.
[12] Bhushan B. Biomimetics: lessons from nature - an overview. Philosophical Transactions of the Royal Society A-Mathematical Physical and Engineering Sciences, 2009; 367(1893): 1445–1486.
[13] Li J Q, Kou B X, Liu G M, Fan W F, Liu L L. Resistance reduction by bionic coupling of the earthworm lubrication function. Science China Technological Sciences, 2010; 53(11): 2989–2995.
[14] Lomer C J, Bateman R P, Johnson D L, Langewald J, Thomas M. Biological control of locusts and grasshoppers. Annual Review of Entomology, 2001; 46: 667–702.
[15] Jia H L, Li C Y, Zhang Z H, Wang G. Design of Bionic Saw Blade for Corn Stalk Cutting. Journal of Bionic Engineering, 2013; 10(4): 497–505.
[16] Simpson S J, Raubenheimer D. The hungry locust. Advances in the Study of Behavior, 2000; 29: 1–44.
[17] Zhou M, Sun L, Du X, Zhao Y, Xin L. Optimal Design and Experiment of Rice Pot Seedling Transplanting Mechanism with Planetary Bezier Gears. Transactions of the ASABE, 2014; 57(6): 1537–1548.
[18] Uyanik I, Catalbas B. A low-cost feedback control systems laboratory setup via Arduino-Simulink interface. Computer Applications in Engineering Education, 2018; 26(3): 718–726.
[19] Guo G, Yue W. Autonomous platoon control allowing range-limited sensors. IEEE Transactions on Vehicular Technology, 2012; 61(7): 2901–2912.
[20] Yin Z, Fu Y C, Xu J H, Li H, Cao Z Y, Chen Y R. A novel single driven ultrasonic elliptical vibration cutting device. The International Journal of Advanced Manufacturing Technology, 2017; 90(9-12): 3289–3300.
[21] Wu Y R, Tran V T. Transmission and load analysis for a crowned helical gear pair with twist-free tooth flanks generated by an external gear honing machine. Mechanism and Machine Theory, 2016; 98: 36–47.
[22] Israel W, Tiemann I, Metz G, Yamaryo Y, Maeda F, Shimomura T. An international length comparison at an industrial level using a photoelectric incremental encoder as transfer standard. Precision Engineering, 2003; 27(2): 151–156.
[23] Flammini A, Marioli D, Taroni A. A low-cost diagnostic tool for stepping motors. IEEE Transactions on Instrumentation and Measurement, 2001; 50(1): 157–162.
[24] Wang H F, Xu L M, Zhang J J. Design and Simulation of Pineapple Picking-Gripper Based on MATLAB Image Processing. Sensor Letters, 2013; 11(6-7): 1210–1216.
[25] Dubey S, Gusain D, Sharma Y C. Kinetic and isotherm parameter determination for the removal of chromium from aqueous solutions by nanoalumina, a nanoadsorbent. Journal of Molecular Liquids, 2016; 219: 1–8.
[26] Xu Y J, Lin J D. Effect of temperature, salinity, and light intensity on the growth of the green macroalga, Chaetomorpha linum. Journal of the World Aquaculture Society, 2008; 39(6): 847–851.
[27] Zhao J L, Huang D Y, Jia H L, Zhuang J, Guo M Z. Analysis and experiment on cutting performances of high-stubble maize stalks. International Journal of Agricultural and Biological Engineering, 2017; 10(1): 40–52.
[28] Zhou W Q, Wang J W, Tang H. Structure optimization of cam executive component and analysis of precisely applying deep-fertilization liquid fertilizer. Int J Agric & Biol Eng, 2019; 12(4): 104–109.
[29] Rife J C, Miller M M, Sheehan P E, Tamanaha C R, Tondra M, Whitman L J. Design and performance of GMR sensors for the detection of magnetic microbeads in biosensors. Sensors and Actuators A: Physical, 2003; 107(3): 209–218.
[30] Cao P L, Yang C, Chen Y W, Chen B Y, Talalay P. Experimental study of the drilling process in debris-rich ice. Cold Regions Science and Technology, 2015; 120: 138–144.
[31] Maughan J D, Mathanker S K, Fehrenbacher B M, Hansen A C. Impact of cutting speed and blade configuration on energy requirement for Miscanthus harvesting. Applied Engineering in Agriculture, 2014; 30(2): 137–142.
[32] Tong J, Ji W F, Jia H L, Chen D H, Yang X W. Design and tests of biomimetic blades for soil-rototilling and stubble-breaking. Journal of Bionic Engineering, 2015; 12(3): 495–503.
[33] Ma Y H, Wu S Y, Zhuang J, Tong J, Xiao Y, Qi H Y. The Evaluation of Physio-Mechanical and Tribological Characterization of Friction Composites Reinforced by Waste Corn Stalk. Materials, 2018; 11(6): 901.
[34] Jiang H X, Du C L, Liu S Y, Gao K D. Fractal characteristic of rock cutting load time series. Discrete Dynamics in Nature and Society, 2014; 915136.
[35] Kang M S, Din A K, Zhang Y, Magari R. Combining ability for rind puncture resistance in maize. Crop Science, 1999; 39(2): 368–371.
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Published
2020-03-02
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Zhao, J., Guo, M., Lu, Y., Huang, D., & Zhuang, J. (2020). Design of bionic locust mouthparts stubble cutting device. International Journal of Agricultural and Biological Engineering, 13(1), 20–28. Retrieved from https://ijabe.migration.pkpps03.publicknowledgeproject.org/index.php/ijabe/article/view/5031
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Applied Science, Engineering and Technology
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