Simulation and experiment on prediction of total rice seeds mass in vibrating tray for vacuum plate seeder
Keywords:
vacuum plate seeder, rice seeds, total mass, prediction method, vibrating tray, discrete element methodAbstract
To improve the seeds pick-up precision of a vacuum plate seeder, it is important to accurately control the relative distance between suction plate and seeds layer in vibrating tray. Under the excitation of reciprocating vibration with a time varying interference in direction angle, the seeds motion is simulated using the discrete element method (DEM). By analyzing the seeds distribution characteristics, it was found that the seeds-mass-per-unit-area (SMA) was approximately plane distributed in the tray. Then, four square areas on the bottom of rectangular tray were divided symmetrically near the four vertices to measure the corresponding SMA respectively, and a monitoring plane model was established to predict the average SMA and total seeds mass in the tray. The prediction results of DEM simulation showed that the maximum and the mean relative errors were 6.75% and 2.85%. The influences of the normal vector of monitoring plane model and the standard deviation of SMA in four monitoring areas on the prediction errors were analyzed. A method for improving prediction accuracy by using linear regression correction was proposed, and the maximum and the mean relative errors could be reduced to 5.01% and 2.07%. When the tray was vibrated with the frequency of 11 Hz and the amplitude of 4 mm, experiments were carried out on the vacuum plate seeder test-rig. A Kalman filter was adopted to suppress the SMA measurement noise in four monitoring areas. Prediction results indicated that the maximum and the mean relative errors were 10.2% and 3.46% with the average SMA in range of 0.9-1.5 g/cm2, respectively. The paper can provide a basis for further study on the automatic control of suction plate motion according to the variation of seeds mass in the tray. Keywords: vacuum plate seeder, rice seeds, total mass, prediction method, vibrating tray, discrete element method DOI: 10.25165/j.ijabe.20191205.4415 Citation: Zhao Z, Jin M Z, Tian C J, Qin F. Simulation and experiment on prediction of total rice seeds mass in vibrating tray for vacuum plate seeder. Int J Agric & Biol Eng, 2019; 12(5): 81–86.References
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[2] Sun T, Shang W N, Cao H F, Zhang J B, Jin X Y. Effects of different seeding quantity on rice growing and yield. Chinese Agricultural Science Bulletin, 2005; 21(7): 134–137. (in Chinese)
[3] Jiang X L, Li X Y, Chi Z Z, Wang S H, Yang F M, Zheng J G. Research on potted-tray grown rice seedling transplanting by machine. Agricultural Science & Technology, 2014; 15(11): 1923–1927.
[4] Yi S J, Liu Y F, Wang C, Tao G X. Experimental study on the performance of bowl-tray rice precision seeder. Int J Agric & Biol Eng, 2014; 7(1): 17–25.
[5] Gaikwad B B, Sirohi N P S. Design of a low-cost pneumatic seeder for nursery plug trays. Biosystems Engineering, 2008; 99: 322–329.
[6] Movahedi E, Rrzvani M, Hemmat A. Design, development and evaluation of a pneumatic seeder for automatic planting of seeds in cellular trays. Journal of Agricultural Machinery, 2016; 4(1): 65–72.
[7] Topakci M, Karayel D, Canakci M, Furat S, Uzun B. Sesame hill dropping performance of a vacuum seeder for different tillage practices. Applied engineering in agriculture, 2011; 27(2): 203–209.
[8] Rathinakumari A C, Kumaran G S, Mandhar S C. Design and development of tray type vacuum seeder and tray type. Applied horticulture; 2005; 7(1): 49–51.
[9] Karayel D. Performance of a modified precision vacuum seeder for no-till sowing of maize and soybean. Soil & Tillage Research, 2009; 104(1): 121–125.
[10] Liu L J, Yang H, Ma S C. Experimental study on performance of pneumatic seeding system. Int J Agric & Biol Eng, 2016; 9(6): 84–90.
[11] Masami F, Tadashi C, Yukiharu S, Takayuki T, Masahiro S, Hisashi H. Developing direct seeding cultivation using an air-assisted strip seeder. Japan Agricultural Research Quarterly, 2015; 49(3), 227–233.
[12] He X, Wang Z M, Luo X W, Cao X M, Liu C B, Zang Y. General structure design and field experiment of pneumatic rice direct-seeder. Int J Agric & Biol Eng, 2017; 10(6): 31–41.
[13] Chen J, Gong Z Q, Li Y M, Li J H, Xu Y. Experimental study on nursing seedlings of super rice precision seeder device. Transactions of the CSAM, 2015; 46(1): 73–78. (in Chinese)
[14] Yazgi A, Degirmencioglu A. Optimisation of the seed spacing uniformity performance of a vacuum-type precision seeder using response surface methodology. Biosystems Engineering, 2007; 97(3): 347–356.
[15] Abdolahzare Z, Asoodar M A, Kazemi N, Rahnama M, Mehdizadeh S A. Optimization of the most important operational parameters of a pneumatic seeder using real-time monitoring for Cucumber and Watermelon seeds. Journal of Agricultural Machinery, 2016; 1: 35–48.
[16] Liu C L, Song J N, Wang J C, Wang C. Analysis of flow field simulation on vacuum seed-metering components of precision metering device with sucker. Journal of China Agricultural University, 2014; 45(6): 92–97. (in Chinese)
[17] Gaikwad B B, Sirohi N P S. Design of a low-cost pneumatic seeder for nursery plug trays. Biosystems Engineering, 2008; 99(3): 322–329.
[18] Zhao Z, Tian C J, Huang H D, Yang S X. Optimization of suction plate structure and seed pickup performance for precision nursery seeder. International Agricultural Engineering Journal, 2019; 28(1): 153–161.
[19] Zhao Z, Tian C J, Wu Y F, Huang H D. Dynamic simulation of seed pick-up process and parameter optimization on vacuum plate seeder for rice. Transactions of CSAE, 2018; 34(7): 38–44. (in Chinese)
[20] Chen J, Li J H, Li Y M, Gong Z Q. Analysis of suction height and seed-adding device for suction-vibration precision seeder. Transactions of the CSAM, 2013; 44(1): 67–71. (in Chinese)
[21] Zhao Z, Wu Y F, Yin J J, Tang Z. Monitoring method of rice seeds mass in vibrating tray for vacuum-panel precision seeder. Computers and Electronics in Agriculture, 2015; 114: 25–31.
[22] Tijskens E, Ramon H, Baerdemaeker De J. Discrete element modelling for process simulation in agriculture. Journal of Sound and Vibration, 2003; 266: 493–514.
[23] Josephine B, Ambrose R, Mark C, Ronaldo M, Dirk M. Applications of discrete element method in modeling of grain postharvest operations. Food Engineering Reviews, 2014; 6(4): 128–149.
[24] Horabik J, Molenda M. Parameters and contact models for DEM simulations of agricultural granular materials: A review. Biosystems Engineering, 2016; 147: 206–225.
[25] Wang J W, Tang H, Wang J F, Li X, Huang H N. Optimization design and experiment on ripple surface type pickup finger of precision maize seed metering device. Int J Agric & Biol Eng, 2017; 10(1): 61–71.
[26] Zhao Z, Jin M Z, Tian C J, Yang S X. Prediction of seed distribution in rectangular vibrating tray using grey model and artificial neural network. Biosystems Engineering, 2018; 175: 194–205.
[27] Raji A O, Favier J F. Model for the deformation in agricultural and food particulate materials under bulk compressive loading using discrete element method. I: Theory, model development and validation. Journal of Food Engineering, 2004; 64: 359–371.
[28] Li H C, Li Y M, Gao F, Zhao Z, Xu L Z. CFD-DEM simulation of material motion in air-and-screen cleaning device. Computers and Electronics in Agriculture, 2012; 88: 111–119.
[29] Varnamkhasti M G, Mobli H, Jafari A, et al. Some physical properties of rough rice grain. Journal of Cereal Science, 2008; 47(3): 496–501.
[30] Auger F, Hilairet M, Guerrero J M, Monmasson E, Orlowska-Kowalska T, Katsura S. Industrial applications of the Kalman filter: A review. IEEE Transactions on Industrial Electronics, 2013; 60(12): 5458–5471.
[31] Martin B, Nick W. The Kalman filter for linear systems on time scales. Journal of Mathematical Analysis and Applications, 2013; 406: 419–436.
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Published
2019-10-14
How to Cite
Zhao, Z., Jin, M., Tian, C., & Qin, F. (2019). Simulation and experiment on prediction of total rice seeds mass in vibrating tray for vacuum plate seeder. International Journal of Agricultural and Biological Engineering, 12(5), 81–86. Retrieved from https://ijabe.migration.pkpps03.publicknowledgeproject.org/index.php/ijabe/article/view/4415
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Power and Machinery Systems
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